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GMC Sierra 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 2500 car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Sierra 2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Sierra 2500 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 GMC Sierra 2500 6.0 V8 BI-FUEL
Battery Ground Cable
Prior to service disconnect battery ground cable and isolate as required.
Product Compatibility
A/C Refrigerant Oil
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Engine Coolant
Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.
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BRAKE SERVICE PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 2500 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 1999 GMC Sierra 2500 6.0 V8 GAS
G Series
- Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
- Remove master cylinder attaching nuts and position master cylinder aside.
- Disconnect stop lamp switch electrical connector.
- Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
- Disconnect power brake unit pushrod from brake pedal.
- Remove attaching nuts, then the power brake unit.
- Reverse procedure to install.
- Torque booster retaining nuts to 27 ft. lbs.
- Torque master cylinder retaining nuts to 27 ft. lbs.
- Torque brake pipe fittings...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 2000 GMC Sierra 2500 5.3 V8 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 2500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2002 GMC Sierra 2500 6.0 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive shaft ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 2500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 GMC Sierra 2500 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove air inlet duct, if required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using suitable 3/8 i...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 1999 GMC Sierra 2500 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 2500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2002 GMC Sierra 2500 6.0 V8 CNG
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 2500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 GMC Sierra 2500 6.0 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine o...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 GMC Sierra 2500 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 2500 AUTOMOBILES
Component location diagrams for most GMC Sierra 2500 cars and light trucks sold in the U.S. from 1990+.
 Driver Door Courtesy Lamp Diagram for 2004 GMC Sierra 2500 6.0 V8 GASComponents on diagram: |
 License Lamps Diagram for 2003 GMC Sierra 2500 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GMC Sierra 2500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Sierra 2500 cars and light trucks sold in the U.S.
 2001 GMC Sierra 2500 6.0 V8 GAS Wiring DiagramComponents on diagram: |
 1999 GMC Sierra 2500 6.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Sierra 2500 AUTOMOBILES
OEM TSB listings for most GMC Sierra 2500 cars and light trucks sold in the U.S. from 1985+.
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Document: CRANKS BUT NO START, STALL, INACCURATE/INCORRECT FUEL GAUGE READING, NO FUEL, VEHICLE IS OUT OF FUEL AND FUEL GAUGE READS ABOVE EMPTY - REVISED Vehicle: 2002 GMC Sierra 2500 6.0 V8 BI-FUEL Symptoms: |
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Document: BATTERY AND CHARGING SYSTEM ELECTRICAL DIAGNOSTICS - REVISED Vehicle: 2004 GMC Sierra 2500 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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