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GMC K1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC K1500 Pickup car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC K1500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC K1500 Pickup cars and light trucks from 1990+
Compressor Service -> Harrison HR100T & HR110MD Compressors -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL & PULLEY RIM, REPLACE -> CLUTCH PLATE & HUB, REPLACE -> CLUTCH ROTOR & BEARING, REPLACE -> Installation -> POLY GROOVE TYPE -> Removal -> V GROOVE TYPE -> V-GROOVE TYPE
Vehicle: 1995 GMC K1500 Pickup Sierra XC 5.7 V8 GAS
CLUTCH PLATE & HUB, REPLACE
Removal
Refer to Fig. when performing compressor service.
- With compressor secured to a suitable holding fixture and clamped in a vise, remove shaft nut using tools Nos. J-33027-A and J-9399 or equivalents, Fig. .
- Using tool No. J-33013-B or equivalent, remove clutch plate and hub assembly and shaft key, Fig. .
Installation
- Install shaft key into hub key groove, allowing key to project 3/16 inch from keyway, Fig. . The key is slightly curved to provide an interference fit in shaft...
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BRAKE SERVICE PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC K1500 Pickup cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> MASTER CYLINDER, Replace
Vehicle: 1990 GMC K1500 Pickup Sierra XC 6.2 V8 DIESEL
- On vehicles w/manual brakes, disconnect master cylinder push rod from brake pedal.
- On all models, disconnect all wire connectors from mas...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC K1500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1994 GMC K1500 Pickup Sierra 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC K1500 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 GMC K1500 Pickup Sierra 5.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC K1500 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 GMC K1500 Pickup Sierra XC 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove air inlet duct, if required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using suitable 3/8 i...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC K1500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1990 GMC K1500 Pickup Sierra XC 4.3 V6 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC K1500 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 GMC K1500 Pickup Sierra 5.7 V8 GAS
- Drain cooling system into a suitable container.
- Remove upper fan shroud.
- Remove radiator hose inlet.
- Remove radiator hose outlet.
- Remove transmission oil cooler lines.
- Remove overflow hose.
- Remove ...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC K1500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC K1500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 GMC K1500 Pickup Sierra XC 5.0 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR GMC K1500 Pickup AUTOMOBILES
Component location diagrams for most GMC K1500 Pickup cars and light trucks sold in the U.S. from 1990+.
 A/C & Heater Harness Wiring Diagram for 1994 GMC K1500 Pickup Sierra 4.3 V6 GASComponents on diagram: |
 Battery Junction Block & Relays Diagram for 1994 GMC K1500 Pickup Sierra XC 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR GMC K1500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most GMC K1500 Pickup cars and light trucks sold in the U.S.
 1991 GMC K1500 Pickup Sierra XC 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1997 GMC K1500 Pickup Sierra 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC K1500 Pickup AUTOMOBILES
OEM TSB listings for most GMC K1500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: ADDITIONAL MATERIAL AND SOURCE FOR METAL PANEL BONDING ADHESIVES Vehicle: 1996 GMC K1500 Pickup Sierra 6.5 V8 DIESEL Auto Systems: |
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Document: "B" PILLAR CAB MOUNT (CUSHION AREA) - RATTLE Vehicle: 1991 GMC K1500 Pickup Sierra 5.7 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC K1500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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