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GMC Sierra 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Sierra 3500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+
Drive Belt Data -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2002 GMC Sierra 3500 8.1 V8 GAS
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BRAKE SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2005 GMC Sierra 3500 6.6 V8 DIESEL
Hard Pedal
- Internal vacuum leak.
- Faulty control valve.
- Broken or damaged hydraulic brake lines.
- Collapsed or damaged vacuum hose.
- Plugged or loose vacuum fitting.
- Bad stud welds on front or rear housing on power head.
- Faulty booster diaphragm.
- Restricted air filter element.
- Worn or distorted reaction plate or levers.
- Cracked or broken pow...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 GMC Sierra 3500 8.1 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2001 GMC Sierra 3500 8.1 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2007 GMC Sierra 3500 Classic SLE 6.0 V8 GAS
- Place the ignition switch in the Accy position.
- Press the keyless entry transmitters lock and unlock buttons at the same time until a horn chirp sounds or use the scan tool and select Special Functions/Sensor Learn Mode Enable/Enable soft key. A horn chirp will sound indicating the mode has been enabled.
- The horn should chirp twice and the low tire pressure warning indicator should begin to flash indicating the system is in the learn mode.
- Using GM tool No. J-46079 or equivalent, starting with the left front tire, hold...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 GMC Sierra 3500 SLE 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove mounting bolts and engine shield, if required.
- Remove mounting bolts and oil pan skid plate, if required.
- Remove righthand transmission cover bolt.
- Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
- Remove mounting bolts and slide starter forward until it clears transmission.
- Disconnect oil level sensor electrical connector.
- Remove start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2003 GMC Sierra 3500 6.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2007 GMC Sierra 3500 Classic WT 8.1 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 GMC Sierra 3500 Classic WT 6.0 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Remove air cleaner outlet duct.
- Remove air cleaner housing.
- Reposition hose clamp from engine.
- Remove radiator outlet hose from engine.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 GMC Sierra 3500 8.1 V8 GAS
- Rotate tensioner counterclockwise, using suitab...
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COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 3500 AUTOMOBILES
Component location diagrams for most GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
Sunload Sensor/Daytime Running Lamp (DRL) Ambient Light Sensor Diagram for 2006 GMC Sierra 3500 SL 6.6 V8 DIESEL Components on diagram: |
Instrument Panel Diagram for 2007 GMC Sierra 3500 Classic SL 8.1 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR GMC Sierra 3500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Sierra 3500 cars and light trucks sold in the U.S.
2003 GMC Sierra 3500 6.0 V8 CNG Wiring Diagram Components on diagram: |
2006 GMC Sierra 3500 SLE 6.6 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Sierra 3500 AUTOMOBILES
OEM TSB listings for most GMC Sierra 3500 cars and light trucks sold in the U.S. from 1985+.
Document: DRIVELINE CHARACTERISTICS FOR ALL-WHEEL DRIVE (AWD) AND FOUR-WHEEL DRIVE (4WD) SYSTEMS - REVISED Vehicle: 2004 GMC Sierra 3500 8.1 V8 GAS Auto Systems: |
Document: NEW PRODUCT INFO - ADAPTIVE CONTROL FEATURE OF ALLISON 1000 SERIES TRANSMISSION Vehicle: 2001 GMC Sierra 3500 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 3500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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