Auto Parts Search
GMC Sierra 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
| 2007 | 2006 | 2005 | 2004 |
| 2003 | 2002 | 2001 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 3500 car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your GMC Sierra 3500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+
Automatic Temperature Control Systems Diagnosis & Testing -> Sierra & Silverado -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> System Performance Test
Vehicle: 2003 GMC Sierra 3500 6.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Trouble Code Interpretation
Refer to Fig. , for Diagnostic Trouble Code (DTC) interpretation.
... [[table data]]CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2007 GMC Sierra 3500 Classic SLT 8.1 V8 GAS
The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.
Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Silverado & Sierra
Vehicle: 2006 GMC Sierra 3500 SL 6.6 V8 DIESEL
Refer ...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2005 GMC Sierra 3500 6.6 V8 DIESEL
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2007 GMC Sierra 3500 Classic SL 6.6 V8 DIESEL
Refer to Fig. for wirin...
[[table data]]CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 GMC Sierra 3500 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove air inlet duct, if required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using suitable 3/8 i...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2006 GMC Sierra 3500 SL 6.6 V8 DIESEL
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> 2001-04 Sierra & Silverado
Vehicle: 2004 GMC Sierra 3500 8.1 V8 GAS
These models are equipped with an oiling system indicator lamp which will flash if the oil level drops below a safe point or will remain lit when the oil and filter are ready to be changed.
After changing the oil and filter, reset the monitor by proceeding as fol...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 3500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 GMC Sierra 3500 8.1 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine oi...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 3500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 GMC Sierra 3500 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 3500 AUTOMOBILES
Component location diagrams for most GMC Sierra 3500 cars and light trucks sold in the U.S. from 1990+.
 Winshield Washer Reservoir Diagram for 2002 GMC Sierra 3500 8.1 V8 GASComponents on diagram: |
 Engine Compartment Diagram for 2007 GMC Sierra 3500 Classic SLE 6.6 V8 DIESELComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR GMC Sierra 3500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Sierra 3500 cars and light trucks sold in the U.S.
 2007 GMC Sierra 3500 Classic SL 8.1 V8 GAS Wiring DiagramComponents on diagram: |
 2006 GMC Sierra 3500 SL 6.6 V8 DIESEL Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR GMC Sierra 3500 AUTOMOBILES
OEM TSB listings for most GMC Sierra 3500 cars and light trucks sold in the U.S. from 1985+.
|
Document: ENGINE CRANKCASE FLUSH Vehicle: 2001 GMC Sierra 3500 6.0 V8 GAS Auto Systems: |
|
Document: RECALL - CHILD RESTRAINT ANCHORAGE SYSTEM - CNG FUEL SYSTEM ONLY Vehicle: 2004 GMC Sierra 3500 6.0 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 3500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 3500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO GMC Sierra 3500 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your GMC Sierra 3500 vehicle.
|
| Access the Complete guide! |
