GMC Yukon XL 2500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC Yukon XL 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Yukon XL 2500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Yukon XL 2500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Yukon XL 2500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 GMC Yukon XL 2500 8.1 V8 GAS

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BRAKE SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2005 GMC Yukon XL 2500 SLE 8.1 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2007 GMC Yukon XL 2500 SLE 6.0 V8 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive s...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor (Clamp Style) -> Tire Pressure Indicator Sensor (Snap In Style)
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

Tire Pressure Indicator Sensor (Clamp Style)

Removal
  • Loosen the lug nuts.
  • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
  • Prior to dismounting the tire from the wheel, note the following precautions:
    • Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
    • Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over the head.
    • Rotate the tire and wheel assembly clockwise using the tire changer w...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2001 GMC Yukon XL 2500 6.0 V8 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct, as required.
  • Disconnect terminal plug and battery lead connections from back of alternator.
  • Remove upper fan shroud mounting bolts and fan shroud.
  • Remove accessory drive belt using s...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004-06 Yukon XL -> Relearn -> Reset
Vehicle: 2005 GMC Yukon XL 2500 SLT 8.1 V8 GAS

Reset

When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DIC and the low tire pressure indicator is displayed on the IPC. Adjusting tire to recommended pressure will clear the tire message.

Relearn

  • Apply the Parking brake, then place the ignition switch in the On position.
  • Cycle the headlamp switch from Off to Parking Lamp position 4 times within 4 seconds.
  • The horn should chirp twice and the low tire pressure warning indicator should begin to flash indicating the system is in the learn mode.
  • If GM tool No. J-46079 or equiva...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2002 GMC Yukon XL 2500 8.1 V8 GAS

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect engine oi...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2000 GMC Yukon XL 2500 6.0 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR GMC Yukon XL 2500 AUTOMOBILES

Component location diagrams for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.

Theft Deterrent Control Module Diagram for 2003 GMC Yukon XL 2500  8.1 V8 GASTheft Deterrent Control Module Diagram for 2003 GMC Yukon XL 2500 8.1 V8 GAS

Components on diagram:
  • Theft Deterrent Control Module
  • Lock Cylinder Housing
  • Rear Door Components Diagram for 2000 GMC Yukon XL 2500  6.0 V8 GASRear Door Components Diagram for 2000 GMC Yukon XL 2500 6.0 V8 GAS

    Components on diagram:
  • Power Window Switch Connector
  • Power Window Motor Connector
  • Connector C-496
  • Grommet P-800
  • Connector C-497
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    WIRING DIAGRAMS FOR GMC Yukon XL 2500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Yukon XL 2500 cars and light trucks sold in the U.S.

    2005 GMC Yukon XL 2500 SLT 8.1 V8 GAS Wiring Diagram2005 GMC Yukon XL 2500 SLT 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Inside Rearview Mirror
  • Vehicle Communication Interface Module
  • Cellular Microphone
  • Cellular and Navigation Antenna
  • 2004 GMC Yukon XL 2500  8.1 V8 GAS Wiring Diagram2004 GMC Yukon XL 2500 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Seat Entertainment Assembly
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    TECHNICAL SERVICE BULLETINS FOR GMC Yukon XL 2500 AUTOMOBILES

    OEM TSB listings for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED
    Vehicle: 2003 GMC Yukon XL 2500 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: ERRATIC OR INTERMITTENT OPERATION OF RADIO
    Vehicle: 2002 GMC Yukon XL 2500 8.1 V8 GAS

    Symptoms:
  • Erratic Operation
  • Inoperative, No Response
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO GMC Yukon XL 2500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Yukon XL 2500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Yukon XL 2500 SPECIFICATIONS DATA!

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