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GMC Yukon XL 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2001 GMC Yukon XL 2500 6.0 V8 GAS
Battery Ground Cable
Prior to service disconnect battery ground cable and isolate as required.
Product Compatibility
A/C Refrigerant Oil
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Engine Coolant
Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.
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BRAKE SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2007 GMC Yukon XL 2500 SLT 6.0 V8 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 2000 GMC Yukon XL 2500 6.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2005 GMC Yukon XL 2500 SLE 6.0 V8 GAS
Front
Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts
Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.
- Raise and support vehicle.
- Remove transfer case shield, if equipped.
- If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS
Refer to Fig...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 GMC Yukon XL 2500 SLE 6.0 V8 GAS
- Disconnect battery ground cable.
- Remove intake manifold sight shield from ball studs.
- Remove positive crankcase ventilation line from air cleaner outlet duct.
- Remove radiator inlet hose clamp retainer from outlet duct.
- Remove radiator vent inlet hose retainer from outlet duct.
- Loosen air cleaner outlet duct clamps at mass air flow intake air temperature sensor and at throttle body.
- Remove air cleaner outlet duct from throttle body and MAF/IA...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2000 GMC Yukon XL 2500 6.0 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Yukon XL 2500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 GMC Yukon XL 2500 SLE 8.1 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove air intake tube.
- Remove heater and surge tank hoses from mounting clip.
- Reposition heater core inlet hose clamp at engine coolant inlet fitting.
- Remove hose from engine coolant inlet fitting.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Rever...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Yukon XL 2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 GMC Yukon XL 2500 SLT 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR GMC Yukon XL 2500 AUTOMOBILES
Component location diagrams for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR GMC Yukon XL 2500 AUTOMOBILES
OEM drawn wiring diagrams for most GMC Yukon XL 2500 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC Yukon XL 2500 AUTOMOBILES
OEM TSB listings for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1985+.
Document: INFORMATION ON HVAC CONTROL MODULE LOCKUP DURING REPROGRAMMING Vehicle: 2007 GMC Yukon XL 2500 SLE 6.0 V8 GAS Auto Systems: |
Document: POWERTRAIN QUALITY CENTER FOR ENGINE AND TRANSMISSION ASSEMBLY AND TRANSFER CASE REPLACEMENT - REVISED Vehicle: 2005 GMC Yukon XL 2500 SLT 8.1 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC Yukon XL 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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