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1991 Mazda B2200 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement

A/C & HEATER SERVICE PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> COMPONENT REPLACEMENT & ADJUSTMENT -> CONTROL/DISPLAY PANEL, REPLACE -> 626 & MX-6 -> 929 -> AIRFLOW MODE CONTROL ASSEMBLY -> B2200 & B2600i -> BLOWER SWITCH -> Logic Type -> MIATA -> MPV -> MX-3, PROTEGE & 323 -> RX-7 -> TEMPERATURE CONTROL ASSEMBLY -> Wire Type
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
For Navajo procedures, refer to Ford Explorer in the section.
B2200 & B2600i
- Disconnect battery ground cable.
- Remove steering wheel attaching nut, then the steering wheel using a suitable puller.
- Remove steering column upper and lower covers, then the combination switch.
- Remove meter hood assembly.
- Remove control knob retaining screws and nuts, then the control knobs.
- Disconnect cigarette lighter and A/C switch connectors.
- Remove center panel and glove compartment.
- Disconnect REC/FRESH selector, airflow mode...
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BRAKE SERVICE PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
POWER BRAKE UNITS -> DESCRIPTION
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure is then applied to each respective brake cylinder, and acts to press the brake pads and shoes against ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> Component Locations -> 1987-93 B2200 w/2.2L Carbureted Engine
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
- Raise and support vehicle.
- Match mark driveshaft and companion flange for installation reference.
- Remove bolts from driveshaft to companion flange.
- Pull driv...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
- Disconnect battery ground cable.
- Disconnect wire and connector from alternator.
- Remove drive belt.
- Remove alternator mounting bolts and nut.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> Malfunction Indicator Lamp (MIL) -> 1990-93 B2200 & B2600
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
The MIL is located in the instrument panel. If the engine/emission control module detects a monitored device malfunction, the MIL will stay on with the engine running. This lamp indicates a problem...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at he...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mazda B2200 AUTOMOBILES
Component location diagrams for most 1991 Mazda B2200 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Mazda B2200 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mazda B2200 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mazda B2200 AUTOMOBILES
OEM TSB listings for most 1991 Mazda B2200 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1991 Mazda B2200 2.2 L4 GAS Auto Systems: |
Document: MAZDA WHEEL LOCK INSTALLATION - SERVICE TIP Vehicle: 1991 Mazda B2200 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mazda B2200 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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