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Mazda CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| 1200 | 1800 | 3 | 323 |
| 5 | 6 | 616 | 618 |
| 626 | 808 | 929 | B1600 |
| B1800 | B2000 | B2200 | B2300 |
| B2500 | B2600 | B3000 | B4000 |
| Cosmo | CX-7 | CX-9 | GLC |
| Miata | Millenia | Mizer | MPV |
| MX-3 | MX-5 Miata | MX-6 | Navajo |
| Protege | PROTEGE5 | R100 | Rotary Pickup |
| RX-2 | RX-3 | RX-4 | RX-7 |
| RX-8 | Tribute |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Mazda -> Component Replacement & Adjustment -> Control Unit, Replace -> 1993 -> 1993-94 -> 1994 -> 1995 -> 929 -> MIATA -> MILLENIA -> MPV -> MX-3 -> MX-6 & 626 -> PICKUPS -> PROTEGE & 323 -> RX-7
Vehicle: 1994 Mazda MX-6 2.0 L4 GAS
For Navajo procedures, refer to Ford Explorer .
MIATA
- Disconnect battery ground cable.
- Remove gear shift knob, then the center console attaching screws and center console.
- Remove vent outlets, then the switch panel.
- Disconnect Rec/Fresh, airflow mode and temperature blend wires.
- Remove Rec/Fresh, airflow mode and temperature blend levers.
- Remove blower and A/C switches.
- Remove control panel and switch body.
- Reverse procedure to install. Refer to "Adjustments" for any cable adjustment that may be necessary.
MILLEN...
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BRAKE SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> B-Series -> Front -> Miata -> Millenia -> MPV -> MX-6 & 626 -> Protege -> Rear -> Replacement -> Service -> Tribute
Vehicle: 1997 Mazda Protege ES 1.8 L4 GAS
Front
B-Series
Replacement
- Raise and support vehicle and remove wheel.
- Remove brake line and plug to avoid fluid loss and air entering line.
- Remove caliper mounting bolts.
- Reverse procedure to install.
Service
- Remove excess dirt from caliper assembly, then remove and discard dust boot.
- Place a piece of wood in caliper and gently blow compressed air into brake line hole to help force out piston. Do not pry piston out, as you may damage assembly.
- Inspect piston for wear and corrosion. Replace as needed.
- Remove piston seal and discard.
- Remove and inspect bleeder screw. Replace as needed.
- Inspec...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. for 1980+.
Mazda -> Component Locations -> 1990-06 Miata
Vehicle: 1995 Mazda Miata 1.8 L4 GAS
Refer to Fig....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mazda MPV 2.6 L4 GAS
- Raise and support vehicle and remove front wheels.
- Remove freewheel hub.
- Remove caliper, mounting support and knuckle arm, leaving brake hose attached, and suspend caliper out of way.
- Disconnect stabilizer, then remove tie rod end.
- Remove lower mount of shock absorber.
- Remove snap ring and spacer.
- Support lower arm with suitable jack, then disconnect upper and lower ball joints and knuckle.
- Lower the lower arm and remove knuckle assembly.
- Remove ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 Mazda MX-5 Miata Touring 2.0 L4 GAS
The TPM (Tire Pressure Monitoring) system has the ability to monitor the air pressure of all four tires. The tire-mounted pressure sensors transmit signals to the TPM system module. The TPM module compares each tire pressure sensor transmission aga...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 Mazda 626 2.5 V6 GAS
- Disconnect battery ground cable at battery.
- Remove or di...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> 2003-09 Mazda6
Vehicle: 2006 Mazda 6 I 2.3 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment assembly.
- Detach the stay damper from the glove compartment.
- Carefully push inward at both side of the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Mazda -> Traction Control System Warning Lamp ->
Vehicle: 2007 Mazda MX-5 Miata Sport 2.0 L4 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned to On position as a bulb check. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2010 Mazda 5 Touring 2.3 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater pipe.
- Remove hose from heater pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mazda AUTOMOBILES
Component location diagrams for most Mazda cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2007 Mazda 6 Mazdaspeed 2.3 L4 GASComponents on diagram: |
 Door Components Diagram for 2008 Mazda 5 Grand Touring 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda AUTOMOBILES
OEM drawn wiring diagrams for most Mazda cars and light trucks sold in the U.S.
 1992 Mazda MX-3 GS 1.8 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Mazda RX-7 1.3 R2 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda AUTOMOBILES
OEM TSB listings for most Mazda cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE JUDDER REPAIR - REV Vehicle: 1989 Mazda RX-7 1.3 R2 GAS Symptoms: |
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Document: CENTER CONSOLE SIDE WALL REMOVAL CAUTION - SERVICE TIP Vehicle: 2006 Mazda MX-5 Miata Touring 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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