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Mazda CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| 1200 | 1800 | 3 | 323 |
| 5 | 6 | 616 | 618 |
| 626 | 808 | 929 | B1600 |
| B1800 | B2000 | B2200 | B2300 |
| B2500 | B2600 | B3000 | B4000 |
| Cosmo | CX-7 | CX-9 | GLC |
| Miata | Millenia | Mizer | MPV |
| MX-3 | MX-5 Miata | MX-6 | Navajo |
| Protege | PROTEGE5 | R100 | Rotary Pickup |
| RX-2 | RX-3 | RX-4 | RX-7 |
| RX-8 | Tribute |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Mazda -> COOLING FANS -> COMPONENT REPLACEMENT -> A/C PRESSURE SWITCH -> CONDENSER FAN, REPLACE -> EXCEPT MIATA & MX-3 -> Miata -> Miata, MX-6, MX-3, 323, & 626 -> RADIATOR FAN, REPLACE -> RX-7
Vehicle: 1992 Mazda Navajo LX 4.0 V6 GAS
For Navajo procedures, refer to Ford Explorer in the section.
RADIATOR FAN, REPLACE
Miata, MX-6, MX-3, 323, & 626
- Disconnect battery ground and disconnect fan connector.
- Remove components shown in Figs. through depending on vehicle being repaired.
- Reverse procedure to install.
CONDENSER FAN, REPLACE
EXCEPT MIATA & MX-3
- Disconnect battery ground.
- On RX-7, remove coolant reservoir, plastic clips and upper duct covers.
- On all models except RX-7, remove grille assembly.
- On all models except...
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BRAKE SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda cars and light trucks from 1990+.
DISC BRAKES -> PARKING BRAKE SERVICE -> 929 -> Adjustment -> Millenia -> Replacement
Vehicle: 1995 Mazda MX-6 2.0 L4 GAS
Replacement
929
- Raise and support vehicle and remove rear wheel assembly.
- Remove caliper attaching bolts, then the caliper, leaving brake hose attached, and position caliper out of way.
- Remove disc plate attaching screws and the disc plate, Fig. . If disc plate is difficult to remove, remove dust cap, insert screwdriver into hole and turn adjuster to increase shoe clearance.
- Remove upper and lower return springs, then the front and rear hold pins.
- Remove brake shoes, then separate adjuster and operating lever assembly from shoes.
- Check inside of disc plate for scratching and unev...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Replacement -> 2001-03 Protege, 323 & MX-3 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mazda Protege DX 2.0 L4 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Mazda 626 GT 2.2 L4 GAS
- Raise and support vehicle.
- Remove tires and wheels.
- Drain oil from transaxle.
- Remove hub nut.
- Remove splash shield.
- Remove stabilizer bar attaching nuts and stabilizer bar from lower control arm.
- Remove tie rod end nut and remove tie rod end from steering knuckle.
- Remove ball joint nut and remove ball joint from lower control arm.
- On models with automatic transaxle, on left side only, remove engine mount member.
- On all models, using a suitable pry bar, pry driveshaft out of tra...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Mazda CX-7 Touring 2.3 L4 GAS
The TPM (Tire Pressure Monitoring) system has the ability to monitor the air pressure of all four tires. The tire-mounted pressure sensors transmit signals to the TPM system module. The TPM module compares each tire pressure sensor transmission aga...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Mazda Tribute I 2.3 L4 GAS
Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
- Disconnect battery ground cable.
- Position vehicle on lift.
- Raise and support vehicle.
- Remove pin retainer and bolts from lefthand lower splash shield.
- Remove starter motor solenoid wire nut.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over the battery...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> Mazda5
Vehicle: 2009 Mazda 5 Touring 2.3 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Disconnect the battery ground cable.
- Remove the undercover.
- Disconnect the evaporator temperature sensor electrical connector.
- Remove the power MOS FET connector.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Mazda -> Malfunction Indicator Lamp (MIL) -> 2003-09 Mazda6
Vehicle: 2005 Mazda 6 S 3.0 V6 GAS
The MIL (Malfunction Indicator Lamp) alerts the driver to an OBD II emission related component or system fault. The MIL will come on in run/crank mode as a bulb check until a PIP (Profile Ignition Pickup) signal is detected. The MIL should turn off after a PIP signal is detected. The MIL remains on in the following conditions:...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 Mazda B2300 2.3 L4 GAS
- Remove battery ground cable and drain coolant.
- Remove overflow hose, Fig. .
- Remove fan shroud.
- Remove upper and lowe...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Mazda B4000 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mazda AUTOMOBILES
Component location diagrams for most Mazda cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2007 Mazda B3000 DS 3.0 V6 GASComponents on diagram: |
 Pedal Assembly Diagram for 2007 Mazda MX-5 Miata SV 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda AUTOMOBILES
OEM drawn wiring diagrams for most Mazda cars and light trucks sold in the U.S.
 1993 Mazda Miata 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1994 Mazda Protege 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda AUTOMOBILES
OEM TSB listings for most Mazda cars and light trucks sold in the U.S. from 1985+.
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Document: A/C - R134A SERVICE PRECAUTIONS & PARTS COMPARISON Vehicle: 1993 Mazda 323 1.6 L4 GAS Auto Systems: |
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Document: PARTS REPLACEMENT AFTER AIR BAG DEPLOYMENT Vehicle: 1995 Mazda RX-7 1.3 R2 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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