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Mazda CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| Miata | Millenia | Mizer | MPV |
| MX-3 | MX-5 Miata | MX-6 | Navajo |
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| RX-2 | RX-3 | RX-4 | RX-7 |
| RX-8 | Tribute |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Mazda -> Manual Air Conditioning & Heater System Diagnosis & Testing -> Diagnosis & Testing -> Miata, MPV, MX-6, 626 & Protege -> Performance Test -> Pickups -> Refrigerant Pressure Check
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
Performance Test
Miata, MPV, MX-6, 626 & Protege
- Place a thermometer in center ventilator outlet.
- On Protege models, open all doors and windows. On Miata, MPV, MX-6 & 626, close all doors and windows.
- Warm engine and run at a constant 1500 RPM, then turn A/C switch on.
- Set fan switch to the 4th position.
- On models equipped with wire type control head, set Rec/Fresh lever to Rec and mode lever to Vent.
- On models equipped with logic type control head, turn Rec and Vent switch on.
- On all models, set temperature control...
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BRAKE SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda cars and light trucks from 1990+.
HYDRAULIC BRAKES -> BRAKE SYSTEM BLEEDING -> EXCEPT NAVAJO -> NAVAJO
Vehicle: 1992 Mazda Navajo LX 4.0 V6 GAS
EXCEPT NAVAJO
- Raise and support vehicle with jack stands.
- Fill reservoir with brake fluid, ensure reservoir is at least half full at all times during bleeding procedure.
- After removing bleeder cap, connect one end of transparent vinyl tube to bleeder and place other end in a that is half full with brake fluid.
- One person should depress pedal a few times, then hold the pedal depressed.
- A second person should loosen the bleeder screw and drain fluid, then retighten screw.
- Repeat steps 4 and 5 until there are no more air bubbles seen.
- After being finished, ensure there are no fluid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Replacement -> Millenia -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1999 Mazda Millenia 2.3 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been di...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Mazda MX-5 Miata Grand Touring 2.0 L4 GAS
Disassemble
- Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
- Mark driveline components.
- Clamp u-joint using suitable tool in vise.
- Remove snap rings. If necessary, use a pair of pliers to remove bearing cup if it cannot be pressed out all the way.
- Remove driveshaft slip yoke.
- Position driveshaft slip yoke using suitable tool.
- Press out bearing cup.
- Rotate driveshaft slip yoke.
- Press spider to remove remaining bearing cup.
- Remove driveshaft slip yoke...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2008 Mazda CX-7 Sport 2.3 L4 GAS
The TPM (Tire Pressure Monitoring) system has the ability to monitor the air pressure of all four tires. The tire-mounted pressure sensors transmit signals to the TPM system module. The TPM module compares each tire pressure sensor transmission aga...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 Mazda Tribute ES 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet tube and air cleaner assembly.
- Drain cooling system into suitable container.
- Disconnect four cooling system hoses, Fig. ,...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> Mazda3
Vehicle: 2006 Mazda 3 I 2.0 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Disconnect the battery ground cable.
- Remove the passenger side instrument panel junction block cover.
- For junction block electrical connectors with release tabs, press the tabs inward and disconnect the connector.
- For junction block electrical connectors with levers, move the lever upward to the release position and disconnect the connector.
- Turn the junction block screws counterclockwise. The screws cannot be removed from the juncti...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Mazda -> Low Coolant Lamp ->
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Mazda B2200 2.2 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove overflow hose from radiator.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transmission, remove two transmission oil cooler hoses.
- On all models, remove two radiator...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda Tribute DX 3.0 V6 GAS
- Raise and support vehicle.
- Remove splash shield .
- Rotate tensioner counterclockw...
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COMPONENT LOCATION DIAGRAMS FOR Mazda AUTOMOBILES
Component location diagrams for most Mazda cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2007 Mazda CX-9 Grand Touring 3.5 V6 GASComponents on diagram: |
 Rear Differential Diagram for 2006 Mazda RX-8 1.3 R2 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda AUTOMOBILES
OEM drawn wiring diagrams for most Mazda cars and light trucks sold in the U.S.
 1991 Mazda 626 DX 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1996 Mazda Protege DX 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda AUTOMOBILES
OEM TSB listings for most Mazda cars and light trucks sold in the U.S. from 1985+.
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Document: LONG CRANK/STALL/ROUGH IDLE AFTER HOT SOAK Vehicle: 1995 Mazda B2300 2.3 L4 GAS Auto Systems: |
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Document: SHOCK ABSORBER REPLACEMENT GUIDELINES Vehicle: 2008 Mazda MX-5 Miata Touring 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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