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Mazda B4000 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda B4000 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda B4000 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda B4000 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda B4000 cars and light trucks from 1990+
Mazda -> Cooling Fans -> COMPONENT REPLACEMENT -> 2.0L/4-121 Engine -> 2.5L/V6-152 Engine -> Condenser Fan -> MIATA -> MIATA, MX-3 & 1993-94 PROTEGE & 323 -> MILLENIA -> MPV -> MX-3, MX-6 & 626 -> MX-6 & 626 -> PROTEGE & 323 -> Radiator Fan -> RX-7
Vehicle: 1995 Mazda B4000 4.0 V6 GAS
For Navajo procedures, refer to Ford Explorer .
Radiator Fan
MIATA, MX-3 & 1993-94 PROTEGE & 323
- Disconnect battery ground cable and fan connector.
- Remove components as shown in Figs. through .
- Reverse procedure to install.
MILLENIA
- Disconnect battery ground cable, then remove coolant reservoir with hoses attached.
- Remove grille and upper seal board, then disconnect radiator fan motor connector.
- Remove fan blade, motor and cowling as an assembly, then separate motor from blade and cowling.
- Rever...
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BRAKE SERVICE PROCEDURES FOR Mazda B4000 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda B4000 cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS -> COMPONENT REPLACEMENT -> Master Cylinder
Vehicle: 1996 Mazda B4000 4.0 V6 GAS
Master Cylinder
- Disconnect brake fluid level sensor.
- Using Line Wrench tool No. 490259770 A/B, or equivalent, disconnect and cap brake fluid lines from master cylinder.
- Remove proportioning bypass valve attaching bolts and valve, if equipped.
- Remove bracket, if equipped, then the master cylinder assembly from ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda B4000 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda B4000 cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Replacement -> B2300, B2500, B3000, B4000 & Navajo -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
Af...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda B4000 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda B4000 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1997 Mazda B4000 4.0 V6 GAS
- Place transmission in neutral, and raise and support vehicle.
- Mark rear companion flange to driveline.
- Mark slip yoke to transmission output shaft.
- Remove bolts and disconnect driveline.
- Lower driveline and slide driveline shaf...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda B4000 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda B4000 cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2009 Mazda B4000 4.0 V6 GAS
Tire pressure monitoring system is not affected by wheel and tire rotation. Tire pressure sensor training procedure must be done on a single vehicle, in an area without radio frequency noise and at least 1 meter (3 feet) away from other vehicles equipped with TPM. Radio frequency noise is generated by electrical motor and appliance operation, cellular telephones and remote transmitters, power inverters and portable entertainment equipment. If a sensor does not respond to special tool, attempt to activate same sensor with special tool. If sensor still does not respond, move ve...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda B4000 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda B4000 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
- Disconnect battery ground cable at battery.
- Disconnect voltage regulator/brush holder assembly harness connector.
- Remove harness connector bracket, then disconnect t...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda B4000 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda B4000 cars and light trucks sold in the U.S. from 1990+.
Mazda -> Check Engine Or Malfunction Indicator Lamp (MIL) -> 1994-2009 B2300, B2500, B3000 & B4000 -> Continuous Memory -> EEC-IV -> EEC-V -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2006 Mazda B4000 SE 4.0 V6 GAS
EEC-IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engine is started the lamp should go off, unless a fault condition has been detected by the EEC-IV system. After diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored Diagnostic Trouble Codes (DTCs) are cleared from the EEC-IV system memory as follows:
- Perform Key On Engine Off (KOEO) Self-Test using Super Star II Tester, or equivalent, scan tool.
- When DTCs begin to be displayed, deactivate self-test as follows:
- Using Super Star II Tester, unl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda B4000 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda B4000 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Mazda B4000 4.0 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda B4000 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda B4000 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Mazda B4000 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mazda B4000 AUTOMOBILES
Component location diagrams for most Mazda B4000 cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Harness Diagram for 2006 Mazda B4000 4.0 V6 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2005 Mazda B4000 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda B4000 AUTOMOBILES
OEM drawn wiring diagrams for most Mazda B4000 cars and light trucks sold in the U.S.
 2008 Mazda B4000 SE 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Mazda B4000 4.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda B4000 AUTOMOBILES
OEM TSB listings for most Mazda B4000 cars and light trucks sold in the U.S. from 1985+.
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Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1997 Mazda B4000 4.0 V6 GAS Auto Systems: |
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Document: CLUTCH HARD TO DISENGAGE Vehicle: 1997 Mazda B4000 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda B4000 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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