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2002 Mazda B4000 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mazda B4000 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda B4000 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Air Bag System Precautions -> Mazda -> Disarming -> 1990-93 -> 1994-96 -> 1997-2001 -> 2002-04
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
NOTE: For B2300, B3000 And B4000, Refer To "Ranger" In "Ford Motor Co."
NOTE: For Tribute, Refer To "Escape" In "Ford Motor Co."
1990-93
- On 929 models, refer to "1994-96."
- On models equipped with audio anti-theft, obtain audio unit anti-theft code number from vehicle owner.
- On all models, disconnect battery ground cable.
- On Miata models, disconnect orange and blue air bag clockspring connectors, Fig. .
- On 626, MX-6 and RX-7 models, remove lower lefthand sound insulator from instrument panel, then disconnect clockspring orange and blue connectors, Figs...
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BRAKE SERVICE PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> Replacement
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
Replacement
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
- Disconnect pushrod fork from brake p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Mazda -> Fuel Filter Replacement -> B2300, B2500, B3000, B4000 & Navajo -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
Af...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
- Place transmission in neutral, and raise and support vehicle.
- Mark rear companion flange to driveline.
- Mark slip yoke to transmission output shaft.
- Remove bolts and disconnect driveline.
- Lower driveline and slide driveline shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
- Disconnect battery ground cable at battery.
- Disconnect voltage regulator/brush holder assembly harness connector.
- Remove harness connector bracket, then disconnect t...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Mazda -> Traction Control System Warning Lamp ->
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned to On position as a bulb check. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mazda B4000 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda B4000 4.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Mazda B4000 AUTOMOBILES
Component location diagrams for most 2002 Mazda B4000 cars and light trucks sold in the U.S. from 1990+.
 HVAC System Components Diagram for 2002 Mazda B4000 4.0 V6 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2002 Mazda B4000 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Mazda B4000 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Mazda B4000 cars and light trucks sold in the U.S.
 2002 Mazda B4000 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Mazda B4000 4.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Mazda B4000 AUTOMOBILES
OEM TSB listings for most 2002 Mazda B4000 cars and light trucks sold in the U.S. from 1985+.
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Document: GRABBING CONDITION FROM REAR DRUM BRAKES Vehicle: 2002 Mazda B4000 4.0 V6 GAS Symptoms: |
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Document: SHOCK ABSORBER REPLACEMENT GUIDELINES Vehicle: 2002 Mazda B4000 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mazda B4000 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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