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Mazda B2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda B2500 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda B2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+
Mazda -> Component Replacement & Adjustment -> Thermostat, Replace -> 2.5L Engine -> 3.0L & 4.0L Engines -> 626 -> B-Series -> Miata -> Millenia -> MPV -> Protege
Vehicle: 2001 Mazda B2500 2.5 L4 GAS
B-Series
2.5L Engine
- Drain engine coolant into suitable container.
- Disconnect heater return hose, ECT sensor, temperature sending unit and upper radiator hose from thermostat housing outlet.
- Remove mounting bolt, elbow housing, thermostat and gasket.
- Reverse procedure to install noting the following:
- Position gasket on cover before installation of thermostat.
- Ensure thermostat is turned and locked into locking recess.
- Torque water temperature sending unit to 8-18 ft. lbs.
- Torque thermostat housing to 15...
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BRAKE SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Replacement
Vehicle: 1999 Mazda B2500 2.5 L4 GAS
Replacement
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Remove clutch pipe holder, if equipped, then disconnect vacuum hose from power brake unit.
- Disconnect pushrod fork from brake p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Shutoff Switch Location -> 1997-06 B2300, B2500, B3000, B4000 & Tribute
Vehicle: 2001 Mazda B2500 2.5 L4 GAS
The ine...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda B2500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2000 Mazda B2500 2.5 L4 GAS
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove plastic stub shaft retainer using suitable tool.
- Remove two front disc brake caliper bolts.
- Lift front disc brake caliper off front disc brake caliper anchor plate and position aside.
- Support front suspension lower arm.
- Remove upper ball joint to front wheel knuckle nut and bolt.
- Remove outboard front wheel driveshaft and joint from wheel hub.
- Rotate front wheel knuckle.
- Compress outboard front wheel driveshaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Mazda B2500 2.5 L4 GAS
- Raise and support vehicle.
- Remove terminal B+ nut and disconnect push on connector form magnetic switch.
- When disconnecting hardshell connector at terminal S, grasp plastic shell and pull off. Do not pull on ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda B2500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. from 1990+.
Mazda -> Check Engine Or Malfunction Indicator Lamp (MIL) -> 1994-2009 B2300, B2500, B3000 & B4000 -> Continuous Memory -> EEC-IV -> EEC-V -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 1998 Mazda B2500 2.5 L4 GAS
EEC-IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engine is started the lamp should go off, unless a fault condition has been detected by the EEC-IV system. After diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored Diagnostic Trouble Codes (DTCs) are cleared from the EEC-IV system memory as follows:
- Perform Key On Engine Off (KOEO) Self-Test using Super Star II Tester, or equivalent, scan tool.
- When DTCs begin to be displayed, deactivate self-test as follows:
- Using Super Star II Tester, unl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2000 Mazda B2500 2.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Mazda B2500 2.5 L4 GAS
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new belt over pulley...
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COMPONENT LOCATION DIAGRAMS FOR Mazda B2500 AUTOMOBILES
Component location diagrams for most Mazda B2500 cars and light trucks sold in the U.S. from 1990+.
 EGR System Components Diagram for 2001 Mazda B2500 2.5 L4 GASComponents on diagram: |
 Transmission Component Locations Diagram for 2000 Mazda B2500 2.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda B2500 AUTOMOBILES
OEM drawn wiring diagrams for most Mazda B2500 cars and light trucks sold in the U.S.
 1998 Mazda B2500 2.5 L4 GAS Wiring DiagramComponents on diagram: |
 1999 Mazda B2500 2.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda B2500 AUTOMOBILES
OEM TSB listings for most Mazda B2500 cars and light trucks sold in the U.S. from 1985+.
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Document: Keyless Remote Transmitter Battery Inspection Procedures Vehicle: 2001 Mazda B2500 2.5 L4 GAS |
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Document: 4X4 - FLUID LEAKS FROM FRONT AXLE VENT TUBE - REVISED Vehicle: 2001 Mazda B2500 2.5 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda B2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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