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1991 MERCEDES-BENZ 560SEL CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement

A/C & HEATER SERVICE PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
MERCEDES-BENZ, ANTI-LOCK BRAKE SYSTEMS -> SYSTEM COMPONENTS -> ELECTRONIC CONTROL UNIT -> LATERAL ACCELERATION SENSOR -> WHEEL SPEED SENSORS
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
ELECTRONIC CONTROL UNIT
There are several different control units available they are: models 124 and 201 with engine 103 and 104 less speed signal output, model 129 with engine 104 with speed signal output, model 126 with engine 116 and 117 less speed signal output, model 129 with engine 119 with speed signal output and model 140 with engines 104, 119, 120 and 603 has diagnostic capabilities. To prevent interchanging control units there are two lugs cast in the control unit connector and at the front clasp there is a notch located in different positions for different model/engi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
- Raise vehicle and support.
- Unscrew exhaust shielding plate.
- On models with 4MATIC, unscrew exhaust shielding plate.
- Lift transmission and support.
- Unscrew hex, head screws and hex nut and remove rear engine carrier with engine mount.
- Unscrew cross bridge.
- On all models, loosen propeller shaft clamping nut for approx. two turns without sliding back rubber sleeve (sliding along).
- Remove front propeller shaft from transmission. Flexible coupling remains on propeller shaft.
- Remove front propeller shaft from transfer case.
- Prior to sliding back propeller shaft, loosen vulcanized fitted ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Starter, Replace
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
- Remove rear engine compartment paneling.
- Disconnect battery ground cable at battery.
- Remove hose holder with ASD/ASR...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Mercedes-Benz -> Air Bag Warning Lamp ->
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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COMPONENT LOCATION DIAGRAMS FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
Component location diagrams for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
OEM drawn wiring diagrams for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
OEM TSB listings for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS Auto Systems: |
Document: Instrument Cluster Oil Level Messages Vehicle: 1991 MERCEDES-BENZ 560SEL 5.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 MERCEDES-BENZ 560SEL AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 MERCEDES-BENZ 560SEL cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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