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MERCEDES-BENZ CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1991-92 -> Oil Level Check -> 4 Cylinder Radial Compressor -> 6 Cylinder Axial Compressor -> 911 -> 928 -> Acura -> Audi -> BMW -> Daihatsu -> Delco -> Except York Compressor -> Honda -> Hyundai -> Infiniti -> Isuzu -> Jaguar -> Lexus -> Mazda -> Mercedes-Benz -> Mitsubishi -> Nippondenso -> Nissan -> Peugeot -> Porsche -> Saab -> Sanden Compressor -> Seiko-Seiki Compressor -> Sterling -> Subaru -> Suzuki -> Toyota -> Volkswagen -> Volvo -> York Compressor (Except A-210)
Vehicle: 1992 MERCEDES-BENZ 190E 2.3 2.3 L4 GAS
Acura
No provision is made for checking oil level on these vehicles and oil is added according to component(s) being replaced. Refer to "Oil Charge."
Audi
No provision is made for checking oil level on these vehicles.
BMW
No provision is made for checking oil on these vehicles.
Daihatsu
No provision is made for checking oil level on these vehicles and oil is added according to component(s) being replaced. Refer to "Oil Charge."
Honda
No provision is made for checking oil level on these vehicles and oil is added according to com...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
MERCEDES-BENZ, ANTI-LOCK BRAKE SYSTEMS -> SYSTEM COMPONENTS -> ELECTRONIC CONTROL UNIT -> LATERAL ACCELERATION SENSOR -> WHEEL SPEED SENSORS
Vehicle: 1991 MERCEDES-BENZ 300TE 4matic 3.0 L6 GAS
ELECTRONIC CONTROL UNIT
There are several different control units available they are: models 124 and 201 with engine 103 and 104 less speed signal output, model 129 with engine 104 with speed signal output, model 126 with engine 116 and 117 less speed signal output, model 129 with engine 119 with speed signal output and model 140 with engines 104, 119, 120 and 603 has diagnostic capabilities. To prevent interchanging control units there are two lugs cast in the control unit connector and at the front clasp there is a notch located in different positions for different model/engi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1991 MERCEDES-BENZ 300SEL 3.0 L6 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 MERCEDES-BENZ CL550 5.5 V8 GAS
- Raise and support vehicle.
- Remove twelve-point collared nut from rear axle shaft.
- Remove rear wheel.
- Remove right muffler.
- Remove exhaust pipe at flange.
- Remove rear axle shafts from connecting flange To prevent wheel bearing damage vehicle must not be moved on its wheels with rear axle shaft removed.
- Bring rear axle shaft into a position which is roughly horizontal, push together and remove downwards at an angle from connecting flange.
- Pull rear ax...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2008 MERCEDES-BENZ S63 AMG 6.3 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 MERCEDES-BENZ S420 4.2 V8 GAS
- Remove air cleaner assembly.
- Remove bracket to transmission mounting bolts, then the starter electrical harness.
- Remove mounting bolts, then the engine compartment enclosure.
- Disconnect oil le...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2006-09 ML, R & 2007-09 GL Class
Vehicle: 2008 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter more often.
- Open ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
Vehicle: 1991 MERCEDES-BENZ 350SDL 3.4 L6 DIESEL
The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 MERCEDES-BENZ SL600 6.0 V12 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Alternator Drive Belt -> Supercharger Drive Belt
Vehicle: 2007 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
Supercharger Drive Belt
- Open engine hood.
- Remove front engine cover.
- If drive belt is being reused, mark direction of rotation to assist during installation.
- Rotate supercharger belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Lock tensioner in release position, using a suitable drift or punch.
- Remove supercharger drive belt.
- Clean pulleys and inspect for any bent or damaged pulleys.
- Reverse proce...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ cars and light trucks sold in the U.S. from 1990+.
 Steering Column Diagram for 2007 MERCEDES-BENZ G500 5.0 V8 GASComponents on diagram: |
 Engine Compartment, Left Rear Diagram for 2006 MERCEDES-BENZ CLS500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ cars and light trucks sold in the U.S.
 2001 MERCEDES-BENZ SLK320 3.2 V6 GAS Wiring DiagramComponents on diagram: |
 2008 MERCEDES-BENZ C300 Sport 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ cars and light trucks sold in the U.S. from 1985+.
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Document: REPLACEMENT OF DOOR INTERIOR TRIM PANEL COMPONENTS Vehicle: 1992 MERCEDES-BENZ 300TE 3.0 L6 GAS Auto Systems: |
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Document: MOISTURE IN HEADLAMP(S) Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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