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MERCEDES-BENZ E500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ E500 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ E500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+
Mercedes-Benz -> Technical Service Bulletins -> Blower Motor Noisy -> C32 AMG, C230, C240, C320, E55 AMG, E320 & E500
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
C32 AMG, C230, C240, C320, E55 AMG, E320 & E500
On some of these models the heater blower motor may be noisy.
This condition may be caused by the air intake below the windshield be ...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
Disc Brakes -> Parking Brake Service -> Foot Control Cable, Replace -> Foot Control, Replace -> Hand Lever, Replace -> Parking Brake Rear Control Cable, Replace -> Parking Brake Shoes, Replace -> SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS
Foot Control, Replace
- On SL55, SL500 and SL600 models, remove exhaust system heat shield.
- On E55, E320, E430 and E500 models, remove cover panel under rear squab.
- On CLK55, CLK320, CLK430, CLK500, E55, E320, E430 and E500 models, proceed as follows:
- Turn preloading automatic slack adjuster eccentric pin clockwise approximately one turn using suitable Allen wrench through cover sheet oblong hole.
- At same time, push pin back longitudinal slot until spring-loaded locking eccentric locks into spring clip position with elevation.
- On CL55, CL500, CL600, S55, S430, S500 and S600 models...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 MERCEDES-BENZ E500 5.0 V8 GAS
Front
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Detach lower engine compartment paneling.
- Press supporting joint out of steering knuckle.
- Press tie rod joint out of steering knuckle.
- Move steering knuckle out of supporting joint.
- Turn back of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft screw in hexagon-collar bolt again a few threads and drive out front ax...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2005 MERCEDES-BENZ E500 5.0 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 MERCEDES-BENZ E500 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove engine front cover.
- Remove both engine air intake ducts from air filter housing.
- Raise and support vehicle.
- Remove lower engine compartment sound insulator panels.
- Disconnect electrical connector from cooling fan.
- Remove rubber seal at upper frame crossmember.
- Remove fasteners and turn upper frame crossmember 180 degrees.
- Remove both spring clips (flat springs) from fan shroud.
- Disconnect coolant line from connecting element near thermostat housing and plug openings.
- Detach coolant hose from fan shroud.
- Tilt fan shroud upwards and remove it.
- Rotat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1992-93 300CE, 300D, 300E, 300SD, 300TE, 400E, 500E, 1994 E320, E420 & E500
Vehicle: 1994 MERCEDES-BENZ E500 5.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Pull the cowl seal off up to the righthand windshield wiper.
- Remove the cowl lip seals.
- Detach the two upper center cover retaining clips, then the cover.
- Remove two screws securing the lefthand water drain cover, then disengage clip and remove cover, Fig. .
- Remove the lefthand air inlet retaining screws, then lift the air inlet upward to remove, Fig. .
- Remove the righthand air i...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
Vehicle: 2006 MERCEDES-BENZ E500 5.0 V8 GAS
The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 MERCEDES-BENZ E500 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relie...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
 Engine Component Locations Diagram for 2006 MERCEDES-BENZ E500 4matic 5.0 V8 GASComponents on diagram: |
 Decklid Component Locations Diagram for 2006 MERCEDES-BENZ E500 4matic 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ E500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S.
 2004 MERCEDES-BENZ E500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2003 MERCEDES-BENZ E500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1985+.
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Document: FRONT TURN SIGNAL LAMPS INOPERATIVE - REVISED Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS Symptoms: |
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Document: ACOUSTIC CONFIRMATION SIGNAL WHILE ARMING/DISARMING ANTI-THEFT ALARM (ATA) REVISED Vehicle: 2005 MERCEDES-BENZ E500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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