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MERCEDES-BENZ S55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ S55 cars and light trucks from 1990+
A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> Mercedes-Benz -> 1992-2002 -> 2003-04
Vehicle: 2003 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
1992-2002
... [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ S55 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ S55 cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S55 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2003 Models w/Gasoline Engines Except E320 & E500 Sedans Less 4 Matic -> Normal Service -> Severe Service
Vehicle: 2003 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Normal Service
Repl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ S55 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2003 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Control Module -> Sensor
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Control Module
- Read out variant coding of TPMS (RDK) control module (N88). To do this connect STAR DIAGNOSIS and transfer data of TPMS (RDK) control module (N88) to STAR DIAGNOSIS.
- Move passenger seat into rearmost position.
- Remove floor mat and lift back floor covering in passenger foot well, Fig. .
- Remove impact absorber.
- Unscrew plastic nuts and remove step plate.
- Unlock electrical connector and unplug connector from TPMS (RDK) control module (N88).
- Unscrew bolt (6) and pull TPMS (RDK) control module (N88) out of retaining clamp.
- Reverse procedure to install, activate TPMS sele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ S55 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S55 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2004 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2000-09 S Class -> Description -> Relearn -> Reset
Vehicle: 2003 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Description
While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.
If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning message in the multifunction display.
The Run Flat Indicator may function in a restricted manner or with a delay if: snow chains are mounted to the vehicle; winter road conditions prevail; you are driving on a loose surface (e.g. sand or grav...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ S55 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Drain cooling system into suitable container.
- Remove fan shroud.
- Remove cover strip and headlamps.
- Remove front end crossmember.
- Disconnect coolant hoses at radiator.
- Remove radiator top seal.
- Remove power steering oil cooler lines.
- Disconnect AFT lines at radiator. Plug and seal lines and openings.
- Remove fan grille.
- Remove condenser mounting bolts. Do not di...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ S55 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm using a suitable tool to relieve tension from drive belt.
- Lock tensione...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ S55 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ S55 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ S55 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1985+.
Document: TELEAID SYSTEM HAS DTC N1003 Vehicle: 2001 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
Document: MULTISPOT M83 RESISTANCE SPOT WELDER - REVISED Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ S55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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