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2002 MERCEDES-BENZ S55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 MERCEDES-BENZ S55 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ S55 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Disc Brakes -> Brake Pad Service -> E55, E320, E430, E500, SLK32, SLK230 & SLK320 -> Fixed Caliper Brake Pad, Replace -> Floating Caliper Brake Pad, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Floating Caliper Brake Pad, Replace
E55, E320, E430, E500, SLK32, SLK230 & SLK320
- Disconnect spring and removal wear sensor from connector.
- Remove covers and guide pins.
- Remove calipers with brake pads.
- Remove wear sensor from lining back plate.
- Remove some brake fluid from reservoir.
- Pull wear sensor out of lining back plate.
- Push piston back using resetting tool No. 000 589 52 43 00, or equivalent.
- Reverse procedure to install, noting the following:
- Clean brake pad contact surface in carrier and cylinder housing.
- On models equipped with one wear sensor, install sensor on outer brake pa...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Component Replacement -> Control Module -> Sensor
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Control Module
- Read out variant coding of TPMS (RDK) control module (N88). To do this connect STAR DIAGNOSIS and transfer data of TPMS (RDK) control module (N88) to STAR DIAGNOSIS.
- Move passenger seat into rearmost position.
- Remove floor mat and lift back floor covering in passenger foot well, Fig. .
- Remove impact absorber.
- Unscrew plastic nuts and remove step plate.
- Unlock electrical connector and unplug connector from TPMS (RDK) control module (N88).
- Unscrew bolt (6) and pull TPMS (RDK) control module (N88) out of retaining clamp.
- Reverse procedure to install, activate TPMS sele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Starter, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Mercedes-Benz -> Low Engine Oil Level Warning Lamp ->
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
The Low Engine Oil Level warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on after the engine has been started or com...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Drain cooling system into suitable container.
- Remove fan shroud.
- Remove cover strip and headlamps.
- Remove front end crossmember.
- Disconnect coolant hoses at radiator.
- Remove radiator top seal.
- Remove power steering oil cooler lines.
- Disconnect AFT lines at radiator. Plug and seal lines and openings.
- Remove fan grille.
- Remove condenser mounting bolts. Do not di...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm using a suitable tool to relieve tension from drive belt.
- Lock tensione...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1990+.
 Underbody, Rear Diagram for 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GASComponents on diagram: |
 Trunk Diagram for 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S.
 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1985+.
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Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
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Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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