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MERCEDES-BENZ CLK320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ CLK320 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ CLK320 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ CLK320 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1998-2000 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2000 MERCEDES-BENZ CLK320 3.2 V6 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ CLK320 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 1998 MERCEDES-BENZ CLK320 3.2 V6 GAS
Front
Fixed
Disassemble
- Press off dust cap
- Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
- Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
- Remove piston seal from groove in cylinder bore.
Inspection
- If piston is stuck or there are scores or rusted bores, replace complete caliper.
- Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
- Inspect pistons and bores in fixed calip...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 1999 MERCEDES-BENZ CLK320 3.2 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ CLK320 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Take off bottom engine compartment panel at front.
- Detach linkage for headlamp leveling device on lower transverse control arm.
- Press supporting joint out of steering knuckle.
- Turn front of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft, screw in hexagon-collar bolt again a few threads and drive out front axle shaft...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2005 MERCEDES-BENZ CLK320 3.2 V6 GAS
Refer to Fig. for wiring...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ CLK320 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove engine compartment bottom cover.
- Remove engine mount and/or front engine carrier.
- Disconnect electrical conn...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2001 C Class & 1998-2001 CLK & SLK
Vehicle: 1998 MERCEDES-BENZ CLK320 3.2 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the instrument panel lower righthand cover retainers, then the cover, Fig. .
- Disengage the cabin filter cover retainers, then remove the cover.
- Remove the cabin air filter element from the filter housi...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ CLK320 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 MERCEDES-BENZ CLK320 3.2 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ CLK320 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1990+.
 Left Side Of Steering Column Diagram for 2004 MERCEDES-BENZ CLK320 3.2 V6 GASComponents on diagram: |
 In Trunk Lid Lock Diagram for 2003 MERCEDES-BENZ CLK320 3.2 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ CLK320 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S.
 2001 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring DiagramComponents on diagram: |
 2003 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ CLK320 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1985+.
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Document: EASY ENTRY FEATURE STOPS FUNCTIONING Vehicle: 2000 MERCEDES-BENZ CLK320 3.2 V6 GAS Symptoms: |
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Document: CD'S AND DVD'S MAY NOT BE EJECTED - REVISED Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ CLK320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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