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2002 MERCEDES-BENZ CLK320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Disc Brakes -> Caliper, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SLK32, SLK230 & SLK320 -> Front -> Rear -> SL55, SL500 & SL600
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
SL55, SL500 & SL600
- Disconnect and plug brake hoses, Fig. .
- Disconnect wear sensor connector.
- Remove connector, and if required, speed sensor.
- Remove mounting bolts and caliper from steering knuckle or wheel carrier.
- Reverse procedure to install, noting the following:
- Install new self-locking bolts and tighten to specifications.
- Only transparent (temperature resistance) wear sensors may be installed on rear axle.
- Front wear sensors' contacts must correspond to plug connectors.
- On models equipped with Lucas fixed calipers,wear sensors are installed on outer brake pad.
- On all models, insta...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Disconnect exhaust system suspension rubbers and support at rear muffler.
- Disconnect exhaust shield from tunnel.
- Remove rear transverse bridge and reinforcement brace.
- Loosen clamping nut.
- Loosen intermediate bearing mounting bolts.
- Remove rear engine mount.
- Remove mounting bolts and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains on propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains on propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove engine compartment bottom cover.
- Remove viscous fan clutch and drive belt.
- Disconnect electrical connecto...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Mercedes-Benz -> Air Bag Off Lamp ->
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
The Air Bag Off should illuminate for 6 seconds when the ignition switch is placed in the On position. The lamp will illuminate when the specified child safety seat has been properly installed on the passenger front seat, indicating that the front passenger ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove engine compartment panel.
- Drain radiator coolant into suitable container.
- Disconnect fan connector and remove shroud.
- Remove radiator bottom ATF line fixture mounting bolt.
- Disconnect ATF lines from radiator. Plug and seal lines and...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1990+.
Center Console, Lower Control Panel Diagram for 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Components on diagram: |
Left Side Of Trunk, Below Trunk Hinge Diagram for 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S.
2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring Diagram Components on diagram: |
2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1985+.
Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Auto Systems: |
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ CLK320 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ CLK320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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