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2004 MERCEDES-BENZ CLK320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Mercedes-Benz -> Component Replacement & Adjustment -> Cooling System Bleed -> C230 & SLK230 -> C32 AMG, C320, CL55 AMG, CL500, CLK55 AMG, CLK320, CLK500, E55 AMG, E320, E500, ML55 AMG, ML350, ML500, S55 AMG, S430, S500, SL55 AMG & SL500 -> CL600, S600 & SL600
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
C230 & SLK230
- Push float down using suitable screwdriver.
- Adjust coolant level to marking slowly.
- Switch heater to Max and warm engine by running at moderate RPM.
- Adjust coolant level constantly to expansion chamber mark.
- When coolant temperature reaches 140-150°F, close coolant expansion reservoir using cooling system cap.
C32 AMG, C320, CL55 AMG, CL500, CLK55 AMG, CLK320, CLK500, E55 AMG, E320, E500, ML55 AMG, ML350, ML500, S55 AMG...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Take off bottom engine compartment panel at front.
- Detach linkage for headlamp leveling device on lower transverse control arm.
- Press supporting joint out of steering knuckle.
- Turn front of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft, screw in hexagon-collar bolt again a few threads and drive out front axle shaft...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Relearn Procedures
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
Drive vehicle for a minimum of ten minutes while maintaining a continuous speed above 15 mph. During this time the system will learn the new ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Alternator, Replace
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Disconnect battery ground cable.
- Remove air intake scoop.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- On models equipped with first design tensioner,remove drive belt, then release tension.
- On models equipped with second design tensioner,lock tensioner in release position, using a suitable d...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Mercedes-Benz -> Low Engine Oil Level Warning Lamp ->
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
The Low Engine Oil Level warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on after the engine has been started or com...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Radiator, Replace
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
Risk of injury to skin and eyes from scalding from escaping hot coolant. Risk of poisoning from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 degrees C. Open cap slowly and release pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.
- Remove electric fan.
- Drain engine coolant into a suitable container.
- Remove coolant line from radiator to coolant pump at radiator.
- Use a screwdri...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
Component location diagrams for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Diagram for 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Components on diagram: |
Right Component Compartment Diagram for 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
OEM drawn wiring diagrams for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S.
2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring Diagram Components on diagram: |
2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
OEM TSB listings for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. from 1985+.
Document: Re-code the Software Calibration Number (SCN) Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Auto Systems: |
Document: Maintenance Systems Overview Vehicle: 2004 MERCEDES-BENZ CLK320 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 MERCEDES-BENZ CLK320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 MERCEDES-BENZ CLK320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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