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MERCEDES-BENZ C220 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ C220 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ C220 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ C220 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Exercise System
Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ C220 cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> 1995 C36, C220 & C280 & 1996 E300 & E320 -> 1995 E420, S320, S350, S420, S500, S600 & SL320 -> ABS -> ABS, ASR, ETS & SPS -> ABS, ESP & SPS -> Accessing Diagnostic Trouble Codes -> C230, S320, S420, S500, S600, SL320, SL500, SL600 & 1996-97 C280 & E300 & 1996-97 C36 & 1996 C220 & 1997 E320 & E420 -> C36, C220, C230 & C280 -> Clearing Diagnostic Trouble Codes -> Component Locations -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> E430 & 1996-97 E320, S320, S420, S500, S600, SL500 & SL600 & 1996-97 E420 & SL320 -> Function Tests -> Generic Scan Tool -> Hand-Held Tester -> Hand-Held Tester (HHT) Tool -> Impulse Counter Scan Tool -> SL320, SL500 & SL600 & 1995 S320, S350, S420, S500 & S600 -> Symbol Explanation -> Symptom Related Diagnosis -> Wiring Diagrams
Vehicle: 1996 MERCEDES-BENZ C220 2.2 L4 GAS
Symbol Explanation
Refer to Figs. through for explanations of symbols, connections and steps included in charts.
Accessing Diagnostic Trouble Codes
ABS systems with ASR or ETS may only be inspected using Hand-Held Tester (HHT) tool No. 965 589 00 01 00, or equivalent scan tool.
Generic Scan Tool
Follow tool manufacturers instructions and connect suitably programmed scan tool to generic scan tool connection X11/22, Fig. .
Hand-Held Tester (HHT) Tool
- Turn ignition switch to Off position.
- On models equipped with 16-pin Data Link Connector (DLC), connect Hand-Held Tester tool No. 965...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C220 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1995 MERCEDES-BENZ C220 2.2 L4 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ C220 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1996 MERCEDES-BENZ C220 2.2 L4 GAS
- Raise and support vehicle.
- Remove exhaust system downstream of connector.
- Disconnect exhaust shield from tunnel.
- Remove rear transverse bridge, then reinforcement brace.
- Loosen clamping nut.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4725 inch diameter steel drift.
- Su...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ C220 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS
- Disconnect battery ground cable from battery.
- Remove drive belt.
- Remove lower engine compartment paneling.
- Remove bottom parts of soundproofing.
- Remove protective cap from alternator connections.
- Disconnect electrical connections from alternator...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C220 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2001 C Class & 1998-2001 CLK & SLK
Vehicle: 1996 MERCEDES-BENZ C220 2.2 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the instrument panel lower righthand cover retainers, then the cover, Fig. .
- Disengage the cabin filter cover retainers, then remove the cover.
- Remove the cabin air filter element from the filter housi...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ C220 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ C220 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ C220 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C220 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS
- Remove viscous fan coupling and fan shroud.
- Loosen tensioning arm and pulley co...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ C220 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. from 1990+.
 Luggage Compartment Ground Locations Diagram for 1994 MERCEDES-BENZ C220 2.2 L4 GASComponents on diagram: |
 Passenger Compartment Ground Locations Diagram for 1996 MERCEDES-BENZ C220 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ C220 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S.
 1995 MERCEDES-BENZ C220 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1996 MERCEDES-BENZ C220 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ C220 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. from 1985+.
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Document: CHECKING/ADJUSTING OVERALL DRIVESHAFT ALIGNMENT Vehicle: 1995 MERCEDES-BENZ C220 2.2 L4 GAS Auto Systems: |
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Document: "ESP / BAS VISIT WORKSHOP" DISPLAYED IN INSTRUMENT CLUSTER Vehicle: 1994 MERCEDES-BENZ C220 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ C220 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ C220 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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