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MERCEDES-BENZ G55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 2004 | 2003 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ G55 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ G55 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ G55 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Receiver, Replace -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600 -> CLK55 AMG, CLK320, CLK500, E55 AMG, E320 & E500 -> ML55 AMG, ML350 & ML500 -> SL55 AMG, SL500 & SL600 -> SLK32 AMG, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
- Recover refrigerant as outlined under .
- Remove bottom engine compartment paneling.
- Disconnect pressure and temperature sensors.
- Remove mounting bolts and lines. Plug or cap lines and openings.
- Remove mounting nuts and receiver with tensioning strap.
- Remove tensioning mounting strap.
- Reverse procedure to install, noting the following.
- Install new O-rings lubricated with suitable compressor oil.
- Torque lines to 88 inch lbs.
CLK55 AMG, CLK320, CLK500, E55 A...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ G55 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
Master Cylinder
- Remove brake fluid from reservoir.
- Disconnect bolt and remove reservoir from tandem master brake cylinder.
- Disconnect brake lines.
- On CL55, CL500, CL600, S55, S430, S500 and S600 model...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ G55 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2004-06 Models Except E Series w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
Normal Service
Replace every ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ G55 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ G55 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ G55 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2002-09 G Class
Vehicle: 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
On models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ G55 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
The Anti-Lock Brake (ABS) System warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ABS has been detected. While the fault is present in the ABS, the ABS is switched off. When the ABS is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ G55 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ G55 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ G55 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS
- Remove fan and shroud.
- Disconnect electrical connector at engine and air conditioning fan.
- Remove retaining pin on right and left side.
- Press together retainer clamp of radiator on right and left and release radiator bridge.
- Press clamps on right ...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ G55 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. from 1990+.
 Interior Roof, Right Front Diagram for 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GASComponents on diagram: |
 Interior, Under Rear Seats Diagram for 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ G55 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S.
 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
 2003 MERCEDES-BENZ G55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ G55 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. from 1985+.
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Document: COMMAND SYSTEM ENTERING NAVIGATION DESTINATION NOT POSSIBLE WITH NAVIGATION CD-ROM DCA6 OR DCA11 RELEASE 7/02 Vehicle: 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS Auto Systems: |
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Document: CRUISE CONTROL INOPERATIVE Vehicle: 2004 MERCEDES-BENZ G55 AMG 5.5 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ G55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ G55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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