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MERCEDES-BENZ E430 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Compressor, Replace -> 1998 SL500 -> C230, C280, CLK320, E300, E320 & SLK230 -> E55, E430 & 1998-99 S500 -> S320 & S420 & 1998-99 CL500 & S500 -> S430 & 2000 CL500 & S500 -> S600 & SL600
Vehicle: 2000 MERCEDES-BENZ E430 4matic 4.3 V8 GAS
C230, C280, CLK320, E300, E320 & SLK230
- Recover refrigerant as outlined under .
- On C230, C280, E300, E320 and SLK230 models, remove lower engine compartment cover.
- On all models, remove drive belt.
- Disconnect connector.
- Remove mounting bolt, then the intake and pressure lines, Fig. . Plug openings.
- Remove mounting bolts and compressor.
- Reverse procedure to install, noting the following:
- Install new O-rings lubricated with suitable compressor oil.
- Torque mounting compressor bolts and lines to 17 ft. lbs.
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2001 MERCEDES-BENZ E430 4matic 4.3 V8 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2002 MERCEDES-BENZ E430 4.3 V8 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2001 MERCEDES-BENZ E430 4.3 V8 GAS
- Disconnect middle or rear muffler suspension and lower exhaust system at muffler and support, Fig. .
- Remove exhaust heat shield and reinforcement brace.
- Remove seat belt bracket.
- Remove mounting bolts and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains on propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains on propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 inch diameter steel drift.
- Support propeller shaft.
- Remove in...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Control Module -> Sensor
Vehicle: 1998 MERCEDES-BENZ E430 4.3 V8 GAS
Control Module
- Read out variant coding of TPMS (RDK) control module (N88). To do this connect STAR DIAGNOSIS and transfer data of TPMS (RDK) control module (N88) to STAR DIAGNOSIS.
- Move passenger seat into rearmost position.
- Remove floor mat and lift back floor covering in passenger foot well, Fig. .
- Remove impact absorber.
- Unscrew plastic nuts and remove step plate.
- Unlock electrical connector and unplug connector from TPMS (RDK) control module (N88).
- Unscrew bolt (6) and pull TPMS (RDK) control module (N88) out of retaining clamp.
- Reverse procedure to install, activate TPMS sele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 MERCEDES-BENZ E430 4.3 V8 GAS
- Remove battery ground cable from battery.
- Remove bottom middle engine compartment paneling.
- Remove air filter.
- Remove washer fluid reservoir for windshield and headlamp.
- Remove fan shroud.
- Remove left and right bolt for engine support on engine mount.
- Raise engine about 3/4 inch with suitable lifting equipment.
- Remove shield for propeller shaft.
- Remove right c...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ E430 4matic 4.3 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 2002 MERCEDES-BENZ E430 4matic 4.3 V8 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2000 MERCEDES-BENZ E430 4.3 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on left cylinder head and remove hose.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 MERCEDES-BENZ E430 4.3 V8 GAS
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Disconnect fan connector and remove shroud.
- Remove fa...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E430 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ E430 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E430 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1985+.
Document: VOICE ACTIVATION CONTROL MODULE IDENTIFICATION Vehicle: 2001 MERCEDES-BENZ E430 4.3 V8 GAS Auto Systems: |
Document: SQUEAKING NOISES FROM THE STEERING COLUMN Vehicle: 2002 MERCEDES-BENZ E430 4.3 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E430 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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