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MERCEDES-BENZ SLK320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ SLK320 cars and light trucks from 1990+
Mercedes-Benz -> Electric Cooling Fans -> Component Replacement -> E55 AMG, E320 & E500 -> Electric Cooling Fan, Replace -> ML55 AMG, ML350 & ML500 -> SL55 AMG, SL500 & SL600
Vehicle: 2003 MERCEDES-BENZ SLK320 3.2 V6 GAS
Electric Cooling Fan, Replace
E55 AMG, E320 & E500
- Remove clips and protective grate, Fig. .
- Remove clips and cover.
- Disconnect connector.
- Remove clips and bolts, then the upper crossmember.
- Remove engine hood control cable.
- Remove mounting bolts and hang brace with horn.
- Remove mounting bolts and auxiliary fan.
- Remove clips and fan shroud.
- Remove mounting bolts and fan motor from carrier element.
- Reverse procedure to install. Torque upper frame crossmember and brace mounting bolts to 62-115 inch...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ SLK320 cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 2002 MERCEDES-BENZ SLK320 3.2 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2001 MERCEDES-BENZ SLK320 3.2 V6 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ SLK320 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ SLK320 3.2 V6 GAS
- Remove lefthand frame cross brace, Fig. .
- Disconnect exhaust system suspension rubbers and support at rear muffler.
- Disconnect exhaust shield from tunnel.
- Remove rear transverse bridge and reinforcement brace.
- Loosen clamping nut.
- Loosen intermediate bearing mounting bolts.
- Remove rear engine mount.
- Remove mounting bolts and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains on propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains on propeller shaft.
- Loosen flexible disc...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ SLK320 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 MERCEDES-BENZ SLK320 3.2 V6 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2002-04 SLK Class
Vehicle: 2003 MERCEDES-BENZ SLK320 3.2 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the instrument panel righthand lower trim panel.
- Slide the three cabin air filter cover retainers securing the cover to the bottom of the AC/heate...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Roll Bar Warning Lamp ->
Vehicle: 2003 MERCEDES-BENZ SLK320 3.2 V6 GAS
The Roll Bar warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on or if warning lamp illuminates while drivi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ SLK320 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ SLK320 3.2 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 MERCEDES-BENZ SLK320 3.2 V6 GAS
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Disconnect fan connector and remove shroud.
- Remove fan shroud.
- Loosen belt by swiveling tensioning pulley ...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ SLK320 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ SLK320 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ SLK320 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. from 1985+.
Document: INSPECTION OF FRONT AXLE BALL JOINTS Vehicle: 2004 MERCEDES-BENZ SLK320 3.2 V6 GAS Auto Systems: |
Document: RETURNING ALTERNATORS AND REGULATORS EQUIPPED WITH BSS OT LIN COMMUNICATION - REVISED Vehicle: 2002 MERCEDES-BENZ SLK320 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ SLK320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ SLK320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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