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MERCEDES-BENZ SL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+
Drive Belt Data -> Imported Cars & Light Trucks & Vans -> 2001-02
Vehicle: 2001 MERCEDES-BENZ SL500 5.0 V8 GAS
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 1995 MERCEDES-BENZ SL500 5.0 V8 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> S320, SL320, S420, S430, S500, S600, SL500, SL600 & 1993-92 300SE, 300SL, 400SE, 400SEL, 500SEC, 500SEL, 500SL, 600SEC, 600SEL & 600SL
Vehicle: 1996 MERCEDES-BENZ SL500 5.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2003 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove lefthand crossbrace with reinforcing plate, Fig. .
- Remove complete exhaust system, exhaust shield and tunnel closing panel.
- Disconnect reinforcement bridge.
- Loosen slide connection clamp.
- Remove mounting bolt and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains with propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 inch diameter steel drift.
- Remove intermed...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2006 MERCEDES-BENZ SL500 5.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1996 MERCEDES-BENZ SL500 5.0 V8 GAS
- Disconnect battery ground cables at batteries.
- Remove right air intake tube.
- Remove drive belt from supercharger.
- Remove accessory drive belt.
- Remove center engine compartment paneling.
- Disconnect electric cables at alternator.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2002 SL Class
Vehicle: 2001 MERCEDES-BENZ SL500 5.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Pull the up cowl seal.
- Remove the cowl cover retaining screws, then detach the three retaining clips.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Roll Bar Warning Lamp ->
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
The Roll Bar warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on or if warning lamp illuminates while drivi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 MERCEDES-BENZ SL500 5.0 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- On first versions, proceed as follows:
- Loosen adjusting bolt 1/4-1/2 turn.
- Loosen tensioning nut (turn to left).
- Remove drive belt.
- Inspect pulley surfaces and replace as required.
- Set pointer at marking 1.
- Install belt starting at tensioning pulley.
- Tighten tensioning nut until setting point...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ SL500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ SL500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ SL500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1985+.
Document: A/C COMPRESSOR SWITCHES ON FREQUENTLY Vehicle: 2003 MERCEDES-BENZ SL500 5.0 V8 GAS Symptoms: |
Document: TECHNICAL INFORMATION UPDATE ANNOUNCEMENT Vehicle: 1999 MERCEDES-BENZ SL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ SL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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