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1994 MERCEDES-BENZ SL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Exercise System
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Anti-lock Brakes -> Description -> Components -> Electronic Control Unit -> Lateral Acceleration Sensor -> System -> Wheel Speed Sensors
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
System
Four wheel ABS, Figs. through , uses a control unit, hydraulic actuator and wheel speed sensors to control brake fluid pressure and prevent wheel lock during severe braking conditions. With this system, directional stability is improved and steering is maintained even during braking on wet, sandy, snowy or icy road conditions.
Acceleration Slip Control (ASR) compliments ABS system. ABS prevents wheel lock-up during braking whereas ASR prevents wheel spin caused by acceleration, resulting in better traction. basic ABS components are supplemented by an expanded hydraulic unit, F...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
- Raise vehicle and support.
- Unscrew exhaust shielding plate.
- On models with 4MATIC, unscrew exhaust shielding plate.
- Lift transmission and support.
- Unscrew cross bridge.
- Unscrew hex, head screws and hex nut and remove rear engine carrier with engine mount.
- On all models, loosen propeller shaft clamping nut for approx. two turns without sliding back rubber sleeve (sliding along).
- Remove front propeller shaft from transmission. Flexible coupling remains on propeller shaft.
- Remove front propeller shaft from transfer case.
- Prior to sliding back propeller shaft, loosen vulcanized fitted ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Starter, Replace
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove starter electrical harness bracket to transmission attaching bolts, then remove.
- Remove engine compartment enclosure attaching screws, then remove.
- Dis...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2002 SL Class
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Pull the up cowl seal.
- Remove the cowl cover retaining screws, then detach the three retaining clips.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Mercedes-Benz -> Seat Belt & Backrest Lock Warning Lamp ->
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
The Seat Belt and Backrest Lock warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should blink for brief time to remind driver and passenger to fasten seat belts. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Radiator, Replace
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove lower engine compartment cowling, then drain coolant.
- Unbolt oil lines of automatic transmission at radiator.
- Remove oil line of automatic transmission.
- Remove bracket of oil line of automatic ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- On first versions, proceed as follows:
- Loosen adjusting bolt 1/4-1/2 turn.
- Loosen tensioning nut (turn to left).
- Remove drive belt.
- Inspect pulley surfaces and replace as required.
- Set pointer at marking 1.
- Install belt starting at tensioning pulley.
- Tighten tensioning nut until setting point...
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COMPONENT LOCATION DIAGRAMS FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
Component location diagrams for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Electronic Accelerator Components Diagram for 1994 MERCEDES-BENZ SL500 5.0 V8 GAS Components on diagram: |
Relays & Control Units Diagram for 1994 MERCEDES-BENZ SL500 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
OEM drawn wiring diagrams for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S.
1994 MERCEDES-BENZ SL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
1994 MERCEDES-BENZ SL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
OEM TSB listings for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS Auto Systems: |
Document: Headlamp Color and/or Brightness Difference When Changing Xenon Bulb Vehicle: 1994 MERCEDES-BENZ SL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 MERCEDES-BENZ SL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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