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MERCEDES-BENZ ML320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ ML320 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ ML320 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ ML320 cars and light trucks from 1990+
Orifice Tube/Expansion Valve Locations -> Imported Cars & Light Trucks & Vans -> 2003-04
Vehicle: 2003 MERCEDES-BENZ ML320 3.2 V6 GAS
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ ML320 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ ML320 3.2 V6 GAS
Brake Booster, Replace
E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
- Remove and measure brake fluid in booster.
- If there is more than 3.38 ounces of brake fluid, booster must be replaced.
- Disconnect vacuum line at booster.
- Remove cover below instrument panel.
- Disconnect brake pedal return spring.
- Disconnect pedal locking device and remove pin.
- Remove carrier mounting nuts.
- Remove brake booster. Do not damage ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ ML320 3.2 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ ML320 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2008 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL
Front
- Raise and support vehicle.
- Deactivate SBC brake system using STAR DIAGNOSIS.
- Empty rear air springs using STAR DIAGNOSIS.
- Remove front wheels.
- Remove collar nut from front axle shaft.
- Remove lower engine cover shields.
- Disconnect electrical lines from brackets at front wheel and on strut assembly.
- Remove brake hose from brake hose bracket, cut cable ties if required.
- Remove tie rod from steering knuckle.
- Remove nut from upper transverse rod and remove transverse rod from steering knuckle.
- Remove front axle shaft from front axle flange, using suitable removal tool.
- Swivel steeri...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2007 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ ML320 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL
- Disconnect battery ground cable.
- Remove engine cover.
- Remove right air intake duct.
- Remove charge air hose downstream of air charge cooler.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Lock tensioner in release position, using a suitable drift or punch.
- Remove drive belt.
- Remove alternator mounting bolts and remove alternator out of b...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1998-2005 ML Class
Vehicle: 2000 MERCEDES-BENZ ML320 3.2 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the instrument panel righthand lower trim panel.
- Release the three cabin air filter cover retainers securing the cover to the bottom of the AC/hea...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 2000 MERCEDES-BENZ ML320 3.2 V6 GAS
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ ML320 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 MERCEDES-BENZ ML320 3.2 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ ML320 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 MERCEDES-BENZ ML320 3.2 V6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ ML320 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment, Left Front Diagram for 2003 MERCEDES-BENZ ML320 3.2 V6 GASComponents on diagram: |
 Engine Diagram for 2008 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ ML320 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S.
 2008 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL Wiring DiagramComponents on diagram: |
 2007 MERCEDES-BENZ ML320 CDI 3.0 V6 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ ML320 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. from 1985+.
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Document: RADIAL CRACK IN LIGHT ALLOY DISK WHEEL Vehicle: 1998 MERCEDES-BENZ ML320 3.2 V6 GAS Auto Systems: |
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Document: SRS INDICATOR LAMP COMES ON, DTC B1867, B1869, B1871, AND/OR B1873 Vehicle: 2000 MERCEDES-BENZ ML320 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ ML320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ ML320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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