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MERCEDES-BENZ E320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ E320 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ E320 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E320 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Resistor, Replace -> ML55 AMG, ML350 & ML500
Vehicle: 2003 MERCEDES-BENZ E320 4matic 3.2 V6 GAS
ML55 AMG, ML350 & ML500
- Remove righthand instrument panel lower cover, Fig. .
- ...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E320 cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace
Vehicle: 1999 MERCEDES-BENZ E320 3.2 V6 GAS
- Remove caliper as outlined under "Caliper, Replace." Do not disconnect brake hose.
- On front rotors, remove brake carrier from steering knuckle.
- On rear rotors, disconnect parking brake.
- On all models, remove mounting bolts an...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E320 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series
Vehicle: 2003 MERCEDES-BENZ E320 3.2 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E320 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Intermediate -> Rear
Vehicle: 2006 MERCEDES-BENZ E320 CDI 3.2 L6 DIESEL
- Raise and support vehicle.
- Remove twelve-point collared nut from rear axle shaft.
- Remove rear wheel.
- Remove right muffler.
- Remove exhaust pipe at flange.
- Remove rear axle shafts from connecting flange To prevent wheel bearing damage vehicle must not be moved on its wheels with rear axle shaft removed.
- Bring rear axle shaft into a position which is roughly horizontal, push together and remove downwards at an angle from connecting flange.
- Pull rear ax...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2002 MERCEDES-BENZ E320 4matic 3.2 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E320 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ E320 4matic 3.2 V6 GAS
- Remove engine compartment bottom cover.
- Remove viscous fan clutch and drive belt.
- Disconnect electrical connecto...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E320 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 E & 2006-09 CLS Class
Vehicle: 2009 MERCEDES-BENZ E320 Bluetec 3.0 V6 DIESEL
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more of...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Brake Assist System (BAS)/Acceleration Slip Regulation (ASR) Or Brake Assist System (BAS)/Electronic Stability Program (ESP) Warning Lamp ->
Vehicle: 1996 MERCEDES-BENZ E320 3.2 L6 GAS
The Brake Assist System (BAS)/Acceleration Slip Regulation (ASR) or Brake Assist System (BAS)/Electronic Stability Program (ESP) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or has come on while driving the vehicle, a fault in the BAS, ASR or ESP h...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E320 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ E320 3.2 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E320 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 MERCEDES-BENZ E320 4matic 3.2 V6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E320 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1990+.
 Side of Engine Diagram for 2003 MERCEDES-BENZ E320 3.2 V6 GASComponents on diagram: |
 Engine Compartment, Left Rear Diagram for 2001 MERCEDES-BENZ E320 4matic 3.2 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ E320 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S.
 2000 MERCEDES-BENZ E320 3.2 V6 GAS Wiring DiagramComponents on diagram: |
 2002 MERCEDES-BENZ E320 4matic 3.2 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E320 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1985+.
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Document: MICHELIN PILOT SPORT A/S TIRES - REVISED Vehicle: 1999 MERCEDES-BENZ E320 3.2 V6 GAS Auto Systems: |
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Document: SUBSEQUENT INSTALLATION OF ENGINE BLOCK HEATER - REVISED Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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