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1997 MERCEDES-BENZ E320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1996-97 -> Exercise System
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Disc Brakes -> Caliper Replacement -> C220, C230, C280, E300, E320, and E430 -> C36, E420, S320, S350, S420, S500, S600, SL320, SL500 & SL600 -> Front -> Rear
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
C36, E420, S320, S350, S420, S500, S600, SL320, SL500 & SL600
- Disconnect and plug brake hoses, Fig. .
- Disconnect wear sensor connector.
- Remove connector, and if required, speed sensor.
- Remove mounting bolts and caliper from steering knuckle or wheel carrier.
- Reverse procedure to install, noting the following:
- Install new self-locking bolts and tighten to specifications.
- Only transparent (temperature resistance) wear sensors may be installed on rear axle.
- Front wear sensors' contacts must correspond to plug connectors.
- On E420, E430, S320, S350, S420, S500 and S600 models equipped wit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
- Raise and support vehicle.
- Disconnect middle or rear muffler suspension and lower exhaust system at muffler and support, Fig. .
- Remove exhaust heat shield, then the reinforcement brace.
- Remove seat belt bracket.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4725 inch diameter steel drift.
- Support driveshaft.
- Rem...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Alternator, Replace
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
- Remove drive belt.
- Disconnect electrical connectors.
- Remove mounting bolts and al...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Mercedes-Benz -> Check Engine Oil Level ->
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
A sensor mounted in the engine oil pan allows engine oil level to be displayed on the instrument panel trip odometer window. With the vehicle parked on a level surface, engine warmed up and shut off for 5 minutes, place ignition switch in the On position. An oil level icon along with a clock icon should appear in the trip odometer window. Press the knob to the left of the speedometer twice. The message OK, 1.0 qt., 1.5 qt., 2.0 qts., or...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
Component location diagrams for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1990+.
Transmission Shift Control Components Diagram for 1997 MERCEDES-BENZ E320 3.2 L6 GAS Components on diagram: |
ECT Sensor, DLC & Control Module Box Diagram for 1997 MERCEDES-BENZ E320 3.2 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
OEM drawn wiring diagrams for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S.
1997 MERCEDES-BENZ E320 3.2 L6 GAS Wiring Diagram Components on diagram: |
1997 MERCEDES-BENZ E320 3.2 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
OEM TSB listings for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS Auto Systems: |
Document: Headlamp Color and/or Brightness Difference When Changing Xenon Bulb Vehicle: 1997 MERCEDES-BENZ E320 3.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 MERCEDES-BENZ E320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 MERCEDES-BENZ E320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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