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MERCEDES-BENZ CL55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ CL55 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ CL55 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ CL55 cars and light trucks from 1990+
Cooling System Capacities -> Mercedes-Benz -> 2003-04
Vehicle: 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ CL55 cars and light trucks from 1990+.
Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 2003 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
Non-Return Valve
- Disconnect brake booster vacuum line.
- Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
- Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
- Turn engine off.
- If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
- Torque vacuum line to 22 ft. lbs.
Brake Booster
- Disconnect brake booster vacuum line.
- Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
- Connect suitable pressure tester at brake caliper.
- Connect Bosch ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ CL55 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
- Raise and support vehicle.
- Remove twelve-point collared nut from rear axle shaft.
- Remove rear wheel.
- Remove right muffler.
- Remove exhaust pipe at flange.
- Remove rear axle shafts from connecting flange To prevent wheel bearing damage vehicle must not be moved on its wheels with rear axle shaft removed.
- Bring rear axle shaft into a position which is roughly horizontal, push together and remove downwards at an angle from connecting flange.
- Pull rear ax...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Control Module -> Sensor
Vehicle: 2001 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
Control Module
- Read out variant coding of TPMS (RDK) control module (N88). To do this connect STAR DIAGNOSIS and transfer data of TPMS (RDK) control module (N88) to STAR DIAGNOSIS.
- Move passenger seat into rearmost position.
- Remove floor mat and lift back floor covering in passenger foot well, Fig. .
- Remove impact absorber.
- Unscrew plastic nuts and remove step plate.
- Unlock electrical connector and unplug connector from TPMS (RDK) control module (N88).
- Unscrew bolt (6) and pull TPMS (RDK) control module (N88) out of retaining clamp.
- Reverse procedure to install, activate TPMS sele...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ CL55 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
- Disconnect battery ground cable.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Lock tensioner in release position, using a suitable drift or punch.
- Remove drive belt.
- Remove nut, then remove coolant expansion tank and move aside with coolant lines attached.
- Remove left and right air intake pipes to air filter.
- Drain coolant into a suitable container.
- Remove bolts from retainer tabs on fan shroud.
- Disconnect electrical connector for cooling fan.
- Disconnect coolant expans...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Air Bag Off Lamp ->
Vehicle: 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
The Air Bag Off should illuminate for 6 seconds when the ignition switch is placed in the On position. The lamp will illuminate when the specified child safety seat has been properly installed on the passenger front seat, indicating that the front passenger ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ CL55 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2001 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
- Remove engine compartment bottom panel.
- Drain radiator coolant into suitable container.
- Remove air cleaner air intake pipes.
- Remove fan shroud retaining lugs' mounting screws.
- Disconnect fan electrical connector.
- Disconnect coolant hoses from radiator.
- Remove ATF line mounting plate bolts.
- Remov...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ CL55 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm using a suitable tool to relieve tension from drive belt.
- Lock tensioner in released positi...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ CL55 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment, Right Rear Diagram for 2001 MERCEDES-BENZ CL55 AMG 5.5 V8 GASComponents on diagram: |
 Cockpit, Inside Steering Wheel Diagram for 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ CL55 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S.
 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
 2004 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ CL55 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. from 1985+.
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Document: COMMAND / GPS ANTENNA CONNECTOR POOR CONNECTION Vehicle: 2002 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS Symptoms: |
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Document: RETURNING ANALOG TELEAID CONTROL UNITS - REVISED Vehicle: 2002 MERCEDES-BENZ CL55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ CL55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ CL55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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