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MERCEDES-BENZ CLK500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ CLK500 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ CLK500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ CLK500 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Blower Motor, Replace -> C32 AMG, C230, C240 & C320 -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600 -> CLK55 AMG, CLK320, CLK500, SLK32 AMG, SLK230 & SLK320 -> E55 AMG, E320 & E500 -> Front -> ML55 AMG, ML350 & ML500 -> Rear -> SL55 AMG, SL500 & SL600
Vehicle: 2004 MERCEDES-BENZ CLK500 5.0 V8 GAS
C32 AMG, C230, C240 & C320
- Remove passenger side blower motor cover below instrument panel.
- Disconnect electrical connector.
- Remove mounting screws and blower motor with controller.
- Reverse procedure to install.
CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
Front
- Remove cover below instrument panel.
- Disconnect blower connector.
- Remove mounting bolts and cover.
- Disconnect blower regulator.
- Remove mounting bolts and blower motor.
- Reverse procedure to install.
Rear
- Reco...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ CLK500 cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Remove caliper as outlined in "Caliper, Replace." Do not disconnect brake hose.
- On front rotors, remove brake carrier from steering knuckle.
- On rear rotors, disconnect parking brake.
- On all models, remove mounting bolts and...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 MERCEDES-BENZ CLK500 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ CLK500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Take off bottom engine compartment panel at front.
- Detach linkage for headlamp leveling device on lower transverse control arm.
- Press supporting joint out of steering knuckle.
- Turn front of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft, screw in hexagon-collar bolt again a few threads and drive out front axle shaft...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2005 MERCEDES-BENZ CLK500 5.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ CLK500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove intake air scoop.
- Remove engine air intake ducts from air filter housing.
- Disconnect electrical connector from cooling fan and A/C integrated control.
- Disconnect electrical connectors from horn, then remove horn.
- Remove bolts for steering oil cooler, then move cooler aside.
- Unclip power steering line from front end reinforcement.
- Remove front end reinforcement from front cross member.
- Remove front end reinforcement bolts from left and right frame rails.
- Disconnect hood release cable.
- Remove air duct retaining clips.
- Drain coolant into a suitable ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
Vehicle: 2006 MERCEDES-BENZ CLK500 5.0 V8 GAS
The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ CLK500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 MERCEDES-BENZ CLK500 5.0 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- On models equipped with first design tensioner, remove drive belt, t...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ CLK500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 2003 MERCEDES-BENZ CLK500 5.0 V8 GASComponents on diagram: |
 Engine Compartment Components Diagram for 2006 MERCEDES-BENZ CLK500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ CLK500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S.
 2006 MERCEDES-BENZ CLK500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ CLK500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1985+.
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Document: REAR HEAD RESTRAINTS NOT LOCKING Vehicle: 2005 MERCEDES-BENZ CLK500 5.0 V8 GAS Symptoms: |
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Document: TORQUE STRUT FROM REPLACEMENT PARTS Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ CLK500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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