MERCEDES-BENZ E55 AMG REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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MERCEDES-BENZ E55 AMG CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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200620052003

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ E55 AMG car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ E55 AMG automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for MERCEDES-BENZ mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your MERCEDES-BENZ E55 AMG vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks from 1990+

Mercedes-Benz -> Electric Cooling Fans -> Component Replacement -> E55 AMG, E320 & E500 -> Electric Cooling Fan, Replace -> ML55 AMG, ML350 & ML500 -> SL55 AMG, SL500 & SL600
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Electric Cooling Fan, Replace

E55 AMG, E320 & E500
  • Remove clips and protective grate, Fig. .
  • Remove clips and cover.
  • Disconnect connector.
  • Remove clips and bolts, then the upper crossmember.
  • Remove engine hood control cable.
  • Remove mounting bolts and hang brace with horn.
  • Remove mounting bolts and auxiliary fan.
  • Remove clips and fan shroud.
  • Remove mounting bolts and fan motor from carrier element.
  • Reverse procedure to install. Torque upper frame crossmember and brace mounting bolts to 62-115 inch...

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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Brake Booster, Replace

E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
  • Remove master cylinder as outlined in "Hydraulic Brake Systems."
  • Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
    • Remove and measure brake fluid in booster.
    • If there is more than 3.38 ounces of brake fluid, booster must be replaced.
  • Disconnect vacuum line at booster.
  • Remove cover below instrument panel.
  • Disconnect brake pedal return spring.
  • Disconnect pedal locking device and remove pin.
  • Remove carrier mounting nuts.
  • Remove brake booster. Do not damage ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. for 1980+.

Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2003 Models w/Gasoline Engines Except E320 & E500 Sedans Less 4 Matic -> Normal Service -> Severe Service
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Normal Service

Repl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2006 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

  • Deactivate SBC brake system using STAR DIAGNOSIS.
  • Empty rear air springs using STAR DIAGNOSIS.
  • Remove twelve-point nut from rear axle shaft.
  • Remove rear wheel.
  • Remove brake pads on rear axle. Hang the floating caliper up with a hook to relieve the strain on the brake hose.
  • Detach rear brake cable. Only detach in the case of an automatic cable slack adjuster.
  • Detach link rod of torsion bar from wheel carrier.
  • Raise wheel carrier using transmission jack and transmission platform until axle shaft is roughly horizontal.
  • Detach torque strut from wheel carrier.
  • Detach camber strut from ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures
Vehicle: 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Drive vehicle for a minimum of ten minutes while maintaining a continuous speed above 15 mph. During this time the system will learn the new ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove lower engine compartment sound insulator panels.
  • Remove viscous fan, using suitable fan removal tools. Coupling nut is righthand thread.
  • Remove clamps and fan shroud.
  • If drive belt is to be reused, mark direction of rotation.
  • Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
  • Lock tensioner in release position, using a suitable dr...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 E & 2006-09 CLS Class
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.

On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more of...

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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. from 1990+.

Mercedes-Benz -> Brake Assist System (BAS)/Acceleration Slip Regulation (ASR) Or Brake Assist System (BAS)/Electronic Stability Program (ESP) Warning Lamp ->
Vehicle: 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

The Brake Assist System (BAS)/Acceleration Slip Regulation (ASR) or Brake Assist System (BAS)/Electronic Stability Program (ESP) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or has come on while driving the vehicle, a fault in the BAS, ASR or ESP h...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Lower

  • Drain coolant into a suitable container.
  • Reposition clamp at radiator and remove hose.
  • Reposition clamp at coolant pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

  • Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
  • Disconnect fan connector and remove shroud.
  • Remove fa...

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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

Component location diagrams for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. from 1990+.

Interior Component Locations Diagram for 2005 MERCEDES-BENZ E55 AMG  5.5 V8 GASInterior Component Locations Diagram for 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

Components on diagram:
  • Wake-up Signal Connector
  • Left Front Door Diagram for 2005 MERCEDES-BENZ E55 AMG  5.5 V8 GASLeft Front Door Diagram for 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

    Components on diagram:
  • S91s7
  • Memory Button 2 Switch
  • CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E55 AMG PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

    OEM drawn wiring diagrams for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S.

    2005 MERCEDES-BENZ E55 AMG  5.5 V8 GAS Wiring Diagram2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS Wiring Diagram

    Components on diagram:
  • Auxiliary Battery
  • Rear Fuse Box
  • Telephone Interface
  • Alarm Signal Horn
  • PSE Control Module
  • 2003 MERCEDES-BENZ E55 AMG  5.5 V8 GAS Wiring Diagram2003 MERCEDES-BENZ E55 AMG 5.5 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuse And Relay Box
  • Rear Fuse Box
  • LH Front Seat Heater Element
  • Front HS Control Module
  • LH Rear Seat Heater Element
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    TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

    OEM TSB listings for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. from 1985+.

    Document: SOLUTION IF THE SBC CONTROL UNIT CANNOT BE PROGRAMMED AND THE "CLEAN" LED ON THE PLUG-IN ADAPTER IS ILLUMINATED - REVISED
    Vehicle: 2006 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • Document: CAMPAIGN - REPLACE TRANSFER CASE - REVISED
    Vehicle: 2005 MERCEDES-BENZ E55 AMG 5.5 V8 GAS

    Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E55 AMG TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E55 AMG AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E55 AMG cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E55 AMG SPECIFICATIONS DATA!

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