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MERCEDES-BENZ 500SL CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ 500SL car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ 500SL automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ 500SL cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> IN-VEHICLE AIR TEMPERATURE SENSOR, REPLACE
Vehicle: 1991 MERCEDES-BENZ 500SL 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove dome lamp cover.
- Disconnect two po...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ 500SL cars and light trucks from 1990+.
MERCEDES-BENZ, ANTI-LOCK BRAKE SYSTEMS -> SYSTEM SERVICE -> BLEEDING HYDRAULIC SYSTEM
Vehicle: 1991 MERCEDES-BENZ 500SL 5.0 V8 GAS
Refer to Figs. through , when servicing system components.
BLEEDING HYDRAULIC SYSTEM
On 400SE, 500SEL and 600SEL models, the master cylinder brake switch over valve must be electrically activated to bleed the additional pressure chamber.
- With ignition in Off position, empty pressure reservoir at bleeder valve SP, then close valve, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1991 MERCEDES-BENZ 500SL 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ 500SL cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1992 MERCEDES-BENZ 500SL 5.0 V8 GAS
- Raise vehicle and support.
- Unscrew exhaust shielding plate.
- On models with 4MATIC, unscrew exhaust shielding plate.
- Lift transmission and support.
- Unscrew hex, head screws and hex nut and remove rear engine carrier with engine mount.
- Unscrew cross bridge.
- On all models, loosen propeller shaft clamping nut for approx. two turns without sliding back rubber sleeve (sliding along).
- Remove front propeller shaft from transmission. Flexible coupling remains on propeller shaft.
- Remove front propeller shaft from transfer case.
- Prior to sliding back propeller shaft, loosen vulcanized fitted ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ 500SL cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1993 MERCEDES-BENZ 500SL 5.0 V8 GAS
- Remove viscous fan coupling.
- Remove drive belt.
- Remove engine compartment paneling.
- Remove cross member below radiator.
- Remove fan cowl.
- Disconnect batt...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Air Bag Off Lamp ->
Vehicle: 1990 MERCEDES-BENZ 500SL 5.0 V8 GAS
The Air Bag Off should illuminate for 6 seconds when the ignition switch is placed in the On position. The lamp will illuminate when the specified child safety seat has been properly installed on the passenger front seat, indicating that the front passenger ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ 500SL cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 MERCEDES-BENZ 500SL 5.0 V8 GAS
- Remove bottom engine compartment panel.
- Drain coolant into a suitable container.
- On models with automatic transmission, remove transmission oil cooler lines.
- On all models, remove coolant hoses from radiator.
- Remove coolant overflow...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ 500SL AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 MERCEDES-BENZ 500SL 5.0 V8 GAS
- Remove fan and shroud.
- Attach suitable tool and turn nut counterclockwise.
- Detach viscous fan clutch from fan.
- Loosen bolt on tensioner pulley 1/4 to 1/2 turn.
- Rotate tensioner counterclockwise using ...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ 500SL AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. from 1990+.
Relays & Control Units Diagram for 1993 MERCEDES-BENZ 500SL 5.0 V8 GAS Components on diagram: |
Body Electrical Component Locations Diagram for 1990 MERCEDES-BENZ 500SL 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ 500SL AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S.
1991 MERCEDES-BENZ 500SL 5.0 V8 GAS Wiring Diagram Components on diagram: |
1991 MERCEDES-BENZ 500SL 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ 500SL AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. from 1985+.
Document: PROCEDURE FOR PROCESSING OF MB SPECIAL TOOL WARRANTY CLAIMS Vehicle: 1990 MERCEDES-BENZ 500SL 5.0 V8 GAS Auto Systems: |
Document: RADIOS/BECKER - LIQUID INTRUSION/POST-WTY VEHICLES Vehicle: 1990 MERCEDES-BENZ 500SL 5.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ 500SL AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ 500SL cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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