1991 Plymouth Acclaim Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Plymouth Acclaim

  • 1991 Plymouth Acclaim 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
  • 1991 Plymouth Acclaim 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1991 Plymouth Acclaim LE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
  • 1991 Plymouth Acclaim LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1991 Plymouth Acclaim LX 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

ANTI-LOCK BRAKES -> Type 1-Bosch ABS-3 Anti-Lock Braking System -> DESCRIPTION -> ANTI-LOCK BRAKE CONTROL MODULE (ABCM) -> HYDRAULIC ASSEMBLY -> PUMP/MOTOR ASSEMBLY -> WHEEL SPEED SENSOR (WSS)
Vehicle: 1991 Plymouth Acclaim LE 2.5 L4 GAS

The Anti-Lock Braking System (ABS) prevents the wheels from locking up when braking, regardless of the surface conditions. This allows the car to stop in a shorter distance, and allows the driver to maintain directional control of the vehicle during heavy braking.

During normal braking conditions, the ABS operates like a conventional diagonally split, hydraulic power assist system. During heavy braking, however, each wheel's braking pressure is modulated according to its speed. To maintain vehicle stability, both rear wheels receive the same signal.

There are four major components,Fig...

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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> Type 2 & 3-Kelsey-Hayes & Varga Leading Trailing Drum Brakes -> INSTALLATION -> TYPE 2-KELSEY-HAYES -> TYPE 3-VARGA
Vehicle: 1991 Plymouth Acclaim LE 2.5 L4 GAS

TYPE 2-KELSEY-HAYES

  • Lightly lubricate anchor plate shoe contact surfaces with suitable brake lube.
  • Remove brake drum hub grease seal and bearings, then clean and repack bearings and reinstall. Install new grease seal.
  • Assemble automatic adjuster screw assembly, return spring and shoe-to-shoe spring to brake shoe assembly.
  • Position lining assembly near anchor plate, then assemble parking brake lever to trailing shoe webbing. Secure with C-clip.
  • Install lining assembly onto anchor plate. When positioned, back off adjuster nut to seat brake shoe ends in wheel cylinder.
  • Install hold-down spr...

CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Acclaim BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

ANTI-LOCK BRAKES -> Type 3-Bendix Anti-Lock 6 Anti-Lock Braking System -> SYSTEM SERVICE -> CONTROLLER ANTI-LOCK BRAKE (CAB), REPLACE -> FRONT WHEEL SPEED SENSORS, REPLACE -> Installation -> MODULATOR ASSEMBLY, REPLACE -> REAR WHEEL SPEED SENSORS, REPLACE -> Removal -> SYSTEM BLEEDING
Vehicle: 1991 Plymouth Acclaim 3.0 V6 GAS

Certain components of the ABS system are not intended to be serviced individually. Attempting to remove or disconnect certain system components, may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Use the following general precautions whenever servicing the ABS system:

  • If any welding work is to be performed using an arc welder, CAB should be disconnected.
  • When the ignition switch is in the ON position, the CAB and modulator assembly 10-way connector should not be disconnected or connected.
  • So...

CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Acclaim BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> TYPE 1-COMPOSITE MASTER CYLINDER -> DESCRIPTION -> Installation -> MASTER CYLINDER OVERHAUL -> MASTER CYLINDER, REPLACE -> Removal -> RESERVOIR, REPLACE -> TESTING
Vehicle: 1991 Plymouth Acclaim LE 3.0 V6 GAS

DESCRIPTION

This master cylinderFig. , is comprised of an aluminum body, pistons, springs, O-rings, cup seals, and a reinforced nylon reservoir. The bore of the aluminum body is anodized for durability, and to prevent corrosion and pitting. The reservoir caps contain diaphragms with precision slits for controlled equalization of pressure.

TESTING

Ensure the master cylinder compensates in both ports by applying the brake pedal lightly (engine running with power brakes) and observing brake fluid squirting up in the reservoir chambers. Due to a baffle incorporated in ...

CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Acclaim BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

ANTI-LOCK BRAKES -> Type 1-Bosch ABS-3 Anti-Lock Braking System -> DESCRIPTION -> ANTI-LOCK BRAKE CONTROL MODULE (ABCM) -> HYDRAULIC ASSEMBLY -> PUMP/MOTOR ASSEMBLY -> WHEEL SPEED SENSOR (WSS)
Vehicle: 1991 Plymouth Acclaim 3.0 V6 GAS

The Anti-Lock Braking System (ABS) prevents the wheels from locking up when braking, regardless of the surface conditions. This allows the car to stop in a shorter distance, and allows the driver to maintain directional control of the vehicle during heavy braking.

During normal braking conditions, the ABS operates like a conventional diagonally split, hydraulic power assist system. During heavy braking, however, each wheel's braking pressure is modulated according to its speed. To maintain vehicle stability, both rear wheels receive the same signal.

There are four major components,Fig...

CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Acclaim BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Acclaim AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Acclaim cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> HYDRAULIC TUBING SERVICE -> DOUBLE FLARE/INVERTED SEAT
Vehicle: 1991 Plymouth Acclaim LX 3.0 V6 GAS

Never use copper tubing as a replacement for steel tubing. Copper tubing is subject to fatigue cracking and corrosion which could result in brake system failure.

Steel tubing is used to transfer hydraulic pressure to the brakes. All fittings, tubing and hose should be inspected for rust, damage or defective flared seats. The tubing is equipped with a double flare/inverted seat or I.S.O. flare to insure more positive seating in the fitting.

DOUBLE FLARE/INVERTED SEAT

  • Using the tool shown inFig. or equivalent, cut off the damaged seat or damaged tubing.
  • Ream out any burrs or...

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