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Plymouth CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Trucks & Vans -> Adjustments -> Dakota, Full Size Vans & Minivans -> Temperature/Blend Air Door Cable
Vehicle: 1996 Plymouth Grand Voyager 2.4 L4 GAS
Temperature/Blend Air Door Cable
Dakota, Full Size Vans & Minivans
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BRAKE SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth cars and light trucks from 1990+.
Disc Brakes -> Caravan, Town & Country & Voyager -> Brake Pad Service -> Front -> Installation -> Rear -> Removal
Vehicle: 1998 Plymouth Voyager 3.3 V6 FLEX
Front
Removal
- Raise and support vehicle.
- Remove front wheel and tire assemblies.
- Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
- Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
- Pull inboard pad away from caliper piston, until springs release from piston.
Installation
- Check piston seal for leaks and for ruptures in piston dust boot. Replace all seals, boots o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Plymouth Colt 1.5 L4 GAS
- Remove battery ground cable.
- Remove intake manifold stay.
- Remove starter mounting bolts and wires.
- Remove starter from vehic...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Plymouth Horizon 2.2 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Plymouth Colt 100 1.6 L4 GAS
- Disconnect battery ground cable from battery.
- Loosen pivot bolt and swing bolt on power steering pump.
- Remove power steering belt.
- Loosen pivot bolt and swing bolt ...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth AUTOMOBILES
Component location diagrams for most Plymouth cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Splices Diagram for 1996 Plymouth Neon Highline 2.0 L4 GAS Components on diagram: |
Door Components Diagram for 1989 Plymouth Sundance 2.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Plymouth AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth cars and light trucks sold in the U.S.
1998 Plymouth Breeze 2.0 L4 GAS Wiring Diagram Components on diagram: |
1994 Plymouth Acclaim 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth AUTOMOBILES
OEM TSB listings for most Plymouth cars and light trucks sold in the U.S. from 1985+.
Document: INTERIOR TRIM - GLOSS LEVELS/DESIGN INTENT - REVISED Vehicle: 1992 Plymouth Sundance America 2.5 L4 GAS Auto Systems: |
Document: LABOR OPERATIONS - TIME SCHEDULE SUPPL (FWD) S/M REV Vehicle: 1985 Plymouth Horizon Turismo 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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