Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Air Conditioning & Heater Vacuum Circuit
Vehicle: 1993 Plymouth Voyager 3.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> MASTER CYLINDER -> DIAGONALLY SPLIT SYSTEMS -> FRONT & REAR SPLIT SYSTEMS
Vehicle: 1990 Plymouth Voyager SE 2.5 L4 GAS

FRONT & REAR SPLIT SYSTEMS

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder bore. Primary...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Plymouth Voyager 3.8 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove heat shield clip and heat shield from starter.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electri...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1996 Plymouth Voyager SE 3.3 V6 GAS

When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1995 Plymouth Voyager 2.5 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Dra...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1995 Plymouth Voyager LE 3.0 V6 GAS

Alternator and Power Steering

  • Disconnect battery ground cable from battery.
  • Install breaker bar into 1/2 square opening in tensioner.
  • Rotate tensioner counterclockwise to relieve belt tension.
  • Remove alternator and power steering drive belt.
  • Clean and inspect belt surfaces o...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Fuel Filter Diagram for 1996 Plymouth Voyager SE 3.3 V6 GASFuel Filter Diagram for 1996 Plymouth Voyager SE 3.3 V6 GAS

Components on diagram:
  • Fuel Pump Module
  • Fuel Filter
  • Filter Mounting Bolt
  • Engine Compartment Splices Diagram for 1991 Plymouth Voyager SE 3.0 V6 GASEngine Compartment Splices Diagram for 1991 Plymouth Voyager SE 3.0 V6 GAS

    Components on diagram:
  • Splice D-1
  • Splice D-2
  • Splice G-9
  • Splice T-41
  • Splice Z-12
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    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1996 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1996 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • ABS Main Relay
  • ABS Control Module
  • 1998 Plymouth Voyager  3.8 V6 GAS Wiring Diagram1998 Plymouth Voyager 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Traction Control Switch
  • Body Control Module
  • Panel Lamps Driver
  • Controller Anti-Lock Brake
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: A-604 - BACK UP LAMPS LIGHT IN OD/PRNDL SWITCH - REV
    Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: SLOW FUEL TANK FILL - SHUT OFF ENGINE
    Vehicle: 1992 Plymouth Voyager SE 3.0 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1995 Plymouth Voyager Fender, Front, Driver Side1995 Plymouth Voyager Fender, Front, Driver Side, With emblem provision and fender flare holes; Made from tough impact-resistant steel; Designed to match OE quality, durability, fit, and finish..

    Source: Auto Body Parts Store

    $56.16

    Click here to view more details about 1995 Plymouth Voyager Mirror, Driver Side1995 Plymouth Voyager Mirror, Driver Side.

    Source: Auto Body Parts Store

    $33.42

    Click here to view more details about 2000 Plymouth Voyager 14" x 6" Steel Wheel2000 Plymouth Voyager 14" x 6" Steel Wheel, Steel Wheel; 14 X 6; 16 Vents; 5 Lug; 100MM BP; Ident 4743870; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1987 Plymouth Voyager LE L4, 2.6 L, 2555 CC, 156 CID Rebuilt Engine, FWD, OHC, non turbo, two vent tubes on side of block (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,946.00

    Click here to view more details1993 Plymouth Voyager Used Bumper Bar, Front, 3DR, White, ES, Very Good.

    Source: Used Auto Parts Store

    $113.00

    Click here to view more details1990 Plymouth Voyager Used A/C Compressor, 3.3, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $143.00
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