2000 Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2000 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2000 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2000 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2000 Plymouth Voyager 3.3 V6 GAS

Powertrain Control Module (PCM)

Except 1999-2002

If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.

1999-2004

Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...

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BRAKE SERVICE PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2000 Plymouth Voyager 2.4 L4 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • On 1997 models, proceed as follows:
    • Disconnect harness wires from differential switch on combination valve and from RWAL valve.
    • Disconnect brake line from combination valve to front brakes, or AB...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reco...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2000 Plymouth Voyager 3.3 V6 FLEX

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Alternator, Replace
Vehicle: 2000 Plymouth Voyager 3.3 V6 FLEX

  • Disconnect battery ground cable.
  • Remove windshield wiper housing.
  • Remove accessory drive belt.
  • Remove bolt holding top of alternator mount bracket to engine air intake plenum.
  • Remove bolts holding outside of alternator mount bracket to alternator mount plate.
  • Remove bolt holding top of alternator to mount bracket.
  • Remove alternator mount bracket from vehicle.
  • Rotate alternator towards rear dash panel.
  • Disconnect p...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2000 Plymouth Voyager 2.4 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2000 Plymouth Voyager 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR 2000 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 2000 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Connector Locations Diagram for 2000 Plymouth Voyager  3.3 V6 FLEXInstrument Panel Connector Locations Diagram for 2000 Plymouth Voyager 3.3 V6 FLEX

Components on diagram:
  • Memory Seat/Mirror Module
  • 1/2 Downstream Oxygen Sensor
  • Right Hand Rear Wheel Speed Sensor
  • Left Hand Rear Wheel Speed Sensor
  • Connector B-09
  • Engine Connector Locations Diagram for 2000 Plymouth Voyager  3.3 V6 GASEngine Connector Locations Diagram for 2000 Plymouth Voyager 3.3 V6 GAS

    Components on diagram:
  • Transmission Range Sensor
  • Transmission Pressure Switch
  • Idle Air Control Motor
  • Throttle Position Sensor
  • Generator
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    WIRING DIAGRAMS FOR 2000 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 2000 Plymouth Voyager cars and light trucks sold in the U.S.

    2000 Plymouth Voyager  2.4 L4 GAS Wiring Diagram2000 Plymouth Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Left Front Speaker
  • Right Rear Speaker
  • Right Front Speaker
  • Left Rear Speaker
  • 2000 Plymouth Voyager  2.4 L4 GAS Wiring Diagram2000 Plymouth Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • License Lamp
  • Park Lamp Relay
  • Body Control Module
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    TECHNICAL SERVICE BULLETINS FOR 2000 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 2000 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Repair Information for Reconnection of Rear Window Defroster Contact or Tab
    Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 2000 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2000 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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