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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Fin Sensing Cycling Clutch Switch, Replace -> 1996 -> Cherokee -> Full Size Vans
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS
Cherokee
1996
- Remove center console and lower portion of instrument panel as described under "Heater Housing, Replace."
- Pull terminal out of housing, then disconnect electrical connector and remove wiring from retaining clip.
- Carefully remove switch from evaporator assembly.
- Reverse procedure to install.
Full Size Vans
- Remove housing cover from blower motor.
- Disconnect switch electrical connector, located...
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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1997-2000 -> 2001 -> ABS Relays -> Adjustments -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Fluid Level -> Front Wheel Speed Sensor -> FWD -> Hydraulic Control Unit (HCU) -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS
Brake System Bleed
The base brake system must be bled anytime air is permitted to enter the hydraulic system. However, anti-lock brake system components should only be bled if the hydraulic control unit has been removed or if there is reason to believe that air has entered the unit. The ABS portion of the braking system must be bled separately. Under most circumstances, only the base brake system will require bleeding. If the anti-lock brake system must be bled, proceed as follows:
- Ensure all brake system components are installed and all hydraulic lines are connected securely.
- Conne...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical connectors from starter motor and remove star...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS
Alternator & A/C Compressor Belt
- Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
- Remove the drive belt.
- Reverse procedure to install, noting the following:
- Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
- Torque alte...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 Roof Diagram for 1997 Plymouth Voyager SE 2.4 L4 GASComponents on diagram: |
 Front Doors Diagram for 1997 Plymouth Voyager 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.
 1997 Plymouth Voyager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Plymouth Voyager 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS Symptoms: |
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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