1994 Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Compressor Service -> Model 10PA17 & 10PA17C Compressors -> COMPRESSOR CLUTCH, REPLACE -> INSPECTION -> INSTALLATION -> REMOVAL
Vehicle: 1994 Plymouth Voyager LE 3.0 V6 GAS

REMOVAL

Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to discharge A/C refrigerant.

  • Remove compressor shaft bolt, Fig. , using a suitable band type oil filter wrench to prevent clutch plate rotation.
  • Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
  • Remove pulley retaining ring using snap ring tool No. C-4574 or equivalent, then slide pulley off compressor. Do not pry upon clutch plate or pulley.
  • Remove clutch coil wire bracke...

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BRAKE SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting
Vehicle: 1994 Plymouth Voyager SE 3.0 V6 GAS

Brake system troubleshooting procedures are limited to the basic brake system. Anti-lock brake system malfunctions must be traced as described under "... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1994 Plymouth Voyager LX 3.3 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 CNG

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Alternator, Replace
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Loosen but do not remove nut on alternator support bracket at exhaust manifold.
  • Remove alternator, tensioner, power steering bracket bolt, then tensioner stud nut and tensioner.
  • Remove alternator mounting bolts, then power steering reservoir from alternator mounting bracket and position aside. Do not remove power steering...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Radiator, Replace
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
  • Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
  • Disconnect fan motor electrical connector, then remove fan and support assembly.
  • Remove upper shroud fasteners,...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

Alternator and Water Pump

  • Disconnect battery ground cable from battery.
  • Loosen alternator mounting bolt.
  • Loosen alternator adjustment screw lack nut.
  • Loosen alternator belt adjusting bolt.
  • Remove alternator belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
    • Torque pivot bolt to 40 ft. lbs.
    • Torque adjusting...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Liftgate Components Diagram for 1994 Plymouth Voyager  3.0 V6 GASLiftgate Components Diagram for 1994 Plymouth Voyager 3.0 V6 GAS

Components on diagram:
  • CHMSL
  • Speaker
  • Courtesy Lamp
  • Liftgate Release Solenoid
  • Heated Rear Window Connector
  • Engine Components Diagram for 1994 Plymouth Voyager  3.3 V6 CNGEngine Components Diagram for 1994 Plymouth Voyager 3.3 V6 CNG

    Components on diagram:
  • Idle Air Control Motor
  • Throttle Position Sensor
  • Generator
  • EGR Solenoid
  • Throttle Body
  • CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager SE 3.3 V6 CNG Wiring Diagram1994 Plymouth Voyager SE 3.3 V6 CNG Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Horn
  • Horn Switch
  • 1994 Plymouth Voyager  2.5 L4 GAS Wiring Diagram1994 Plymouth Voyager 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Rear A/C Relay
  • Front Switch Illumination
  • Front Control Switch
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    TECHNICAL SERVICE BULLETINS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager SPECIFICATIONS DATA!

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