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1992 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
General Service Domestic Vehicles -> 1992-93 -> Precautions -> Cleanliness -> General Service -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS
Safety
R-12 Systems
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.
Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. ...
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BRAKE SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1992-93 -> 1992-95 -> 1994-95 -> 1994-96 -> 1996 -> ABS Relay -> Adjustments -> Brake Fluid Reservoir -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Differential Pressure Switch -> Dual Function Pressure Switch -> Dual Function Switch & Boost Pressure Transducer -> Fluid Level -> Front Wheel Speed Sensor -> Hydraulic Assembly -> Hydraulic Bladder Accumulator -> Hydraulic Control Unit (HCU) -> Manual Bleeding -> Modulator Assembly -> Pressure Bleeding -> Primary Pressure Transducer -> Proportioning Valves -> Pump Supply Filter -> Pump/Motor -> Pump/Motor Relay -> Rear Wheel Speed Sensor
Vehicle: 1992 Plymouth Voyager SE 2.5 L4 GAS
Brake System Bleed
1992-93
Manual Bleeding
Perform bleeding procedure first upon left rear wheel, then on right rear, left front and, finally, right front.
- Ensure ignition switch is in Off position, then depressurize hydraulic bladder accumulator as described under "Precautions."
- Connect a clear plastic hose to bleed screw on brake caliper or wheel cylinder, then place other end of hose in a clear glass container partially filled with clean brake fluid.
- Pump brake pedal repeatedly with approximately five seconds between pedal strokes, then depress and hold pedal.
- With pressure on brake pe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1992 Plymouth Voyager 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1992 Plymouth Voyager LE 3.3 V6 GAS
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1992 Plymouth Voyager SE 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connectors from starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Plymouth Voyager SE 3.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1992 Plymouth Voyager SE 2.5 L4 GAS
Alternator and Water Pump
- Disconnect battery ground cable from battery.
- Loosen alternator mounting bolt.
- Loosen alternator adjustment screw lack nut.
- Loosen alternator belt adjusting bolt.
- Remove alternator belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
- Torque pivot bolt to 40 ft. lbs.
- Torque adjusting...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 Anti-Lock Brake Components Diagram for 1992 Plymouth Voyager SE 2.5 L4 GASComponents on diagram: |
 Engine Compartment Splices Diagram for 1992 Plymouth Voyager 2.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Plymouth Voyager cars and light trucks sold in the U.S.
 1992 Plymouth Voyager LE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Plymouth Voyager SE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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