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1992 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Cooling System Bleed -> 2.5L/4-150 & 4.0L/6-242 Engines -> 2.5L/4-150 Engine -> 2.5L/4-153 Engine -> 3.0L/V6-181 & 3.3L/V6-201 Engines -> 3.9L/V6-238 & 5.2L/V8-318 Engines -> 4.0L/6-243 Engine -> 5.2L/V8-318 Engine -> Cherokee, Comanche & Grand Cherokee -> Dakota -> Dodge Full Size Trucks & Vans -> Front Wheel Drive Vans -> Wrangler
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS
Dodge Full Size Trucks & Vans
These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.
Front Wheel Drive Vans
2.5L/4-153 Engine
The 2.5L/4-153 engine, requires venting by removal of plug on top of water box. Fill system with recommended 50 percent mixture of antifreeze and water. Continue to fill cooling system until full.
3.0L/V6-181 & 3.3L/V6-201 Engines
This engine does not re...
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BRAKE SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Drum Brakes -> Chrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS
Brake Drums
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1992 Plymouth Voyager SE 3.3 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1992 Plymouth Voyager SE 3.3 V6 GAS
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connectors from starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1992 Plymouth Voyager LE 3.3 V6 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Plymouth Voyager 3.0 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
- Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
- Disconnect fan motor electrical connector, then remove fan and support assembly.
- Remove upper shroud fasteners,...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS
Alternator and Water Pump
- Disconnect battery ground cable from battery.
- Loosen alternator mounting bolt.
- Loosen alternator adjustment screw lack nut.
- Loosen alternator belt adjusting bolt.
- Remove alternator belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
- Torque pivot bolt to 40 ft. lbs.
- Torque adjusting...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 LH Side Of Instrument Panel Splice Locations Diagram for 1992 Plymouth Voyager LE 3.3 V6 GASComponents on diagram: |
 Liftgate Splices Diagram for 1992 Plymouth Voyager SE 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Plymouth Voyager cars and light trucks sold in the U.S.
 1992 Plymouth Voyager LE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Plymouth Voyager LE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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