Auto Parts Search
1991 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> FRONT WHEEL DRIVE MODELS -> Inspection -> Installation -> Removal
Vehicle: 1991 Plymouth Voyager LE 3.0 V6 GAS
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw.
- Using suitable pliers, remove adjuster lever spring, Fig. .
- Remove adjuster lever.
- Turn automatic adjuster screw out to expand shoes past wheel cylinder boot.
- Using suitable tool, remove hold-down springs.
- Pull brake shoe assembly down and away from anchor plate.
- Remove "C" clip retaining parking brake lever to trailing brake shoe webbing.
- Disassemble shoe assembly.
- Clean dirt from brake...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/1988-95 2.5L, 1989-92 3.0L & 3.3L Engines
Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need t...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1991 Plymouth Voyager SE 3.0 V6 GAS
Front
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator mounting bolts, position alternator to gain access to wire connectors.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down n...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1991 Plymouth Voyager 3.0 V6 GAS
Alternator and Power Steering
- Disconnect battery ground cable from battery.
- Install breaker bar into 1/2 square opening in tensioner.
- Rotate tensioner counterclockwise to relieve belt tension.
- Remove alternator and power steering drive belt.
- Clean and inspect belt surfaces o...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1991 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 1991 Plymouth Voyager 3.0 V6 GASComponents on diagram: |
 Engine Components Diagram for 1991 Plymouth Voyager LE 3.0 V6 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1991 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Plymouth Voyager cars and light trucks sold in the U.S.
 1991 Plymouth Voyager LE 2.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Plymouth Voyager LE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1991 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
|
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
|
Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1991 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 1991 Plymouth Voyager vehicle.
|
| Access the Complete guide! |
