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We have info for following modifications of 1991 Plymouth Voyager
- 1991 Plymouth Voyager 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager LE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Plymouth Voyager SE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM SERVICE -> ACCUMULATOR, REPLACE -> All Wheel Drive -> CONTROLLER, REPLACE -> DE-PRESSURIZING HYDRAULIC ACCUMULATOR -> FRONT -> Front Wheel Drive -> HYDRAULIC ASSEMBLY, REPLACE -> PROPORTIONING VALVES, REPLACE -> PUMP/MOTOR, REPLACE -> REAR -> WHEEL SPEED SENSOR, REPLACE
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS
DE-PRESSURIZING HYDRAULIC ACCUMULATOR
The ABS pump/motor assembly will keep the hydraulic accumulator charged to a pressure between 1600-2000 psi anytime the ignition is in the ON position. The pump/motor cannot run if the ignition is off or either battery cable is disconnected.
The hydraulic accumulator should be depressurized before disassembling any portion of the hydraulic system.
- Turn ignition switch to the OFF position, or disconnect battery ground cable.
- Pump brake pedal a minimum of 40 times using approximately 50 pounds of pedal force. Pedal feel should change noticeab...
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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> MASTER CYLINDER, Replace -> Cherokee, Comanche & Wagoneer -> CHRYSLER -> Except Cherokee, Comanche & Wagoneer -> Except Models w/Aluminum Master Cylinder -> FRONT WHEEL DRIVE MODELS -> FULL SIZE TRUCK, VAN/WAGON & DAKOTA -> JEEP -> Models w/Aluminum Master Cylinder & Manual Brakes -> Models w/Aluminum Master Cylinder & Power Brakes -> RAM RAIDER & RAM 50
Vehicle: 1991 Plymouth Voyager SE 3.0 V6 GAS
CHRYSLER
FRONT WHEEL DRIVE MODELS
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546 or equivalent.
RAM RAIDER & RAM 50
- Disconnect the brake tube from the master cylinder.
- On models equipped with manual brakes, remove clevis pin connecting pushrod to brake pedal.
- Remove the attaching bolts from the toe-board or power brake assembly.
- Reverse pro...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DIAGNOSIS & TESTING -> FAULT CODES
Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS
The electronic control module in this system has the capability of generating and storing fault codes. If a fault is detected, the system will illuminate the amber anti-lock warning lamp and set a fault code. When a fault code is set, the amber anti-lock warning lamp will illuminate. In most cases, the red brake warning lamp will also light.
When a problem in the system is suspected, preliminary diagnosis should begin with a fluid level check and a visual inspection of the electrical and hydraulic connections in the system. If obvious faults are not found, a road test will he...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DIAGNOSIS & TESTING -> ABS WARNING LAMP -> CLEARING FAULT CODES -> SYSTEM SELF DIAGNOSIS
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS
The Bendix Anti-Lock 10 Brake System has self diagnosis capability. The self diagnosis cycle begins when the ignition switch is in the ON position. An electrical check is completed on the ABS components such as wheel speed sensors continuity, system continuity and other relay continuity. During this check the Anti-Lock Light will be on for approximately one to two seconds.
The ABS system is constantly monitored by the CAB. If the CAB detects a fault, it can disable the brake system anti-lock function. Depending on the fault the CAB will light either one or both brake system w...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SERVICE PRECAUTIONS
Vehicle: 1991 Plymouth Voyager 3.0 V6 GAS
Certain components of the ABS system are not intended to be serviced individually. Attempting to remove or disconnect certain system components, may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.
Use the following general precautions whenever servicing the ABS system:
- If any welding work is to be performed using an arc welder, CAB should be disconnected.
- When the ignition switch is in the ON position, the CAB electrical connector should...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS -> BLEEDING DISC BRAKES -> BRAKE DISC SERVICE -> BRAKE LINES & LININGS -> BRAKE ROUGHNESS -> GENERAL PRECAUTIONS -> INSPECTION OF CALIPER
Vehicle: 1991 Plymouth Voyager LE 3.0 V6 GAS
BRAKE LINES & LININGS
Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary.
Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if necessary, replace rear brake linings also.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
BRAKE ROUGHNESS
The most common cause of brake chatter on disc brakes is a variation in thi...
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