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Plymouth Neon CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Neon car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Neon automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth Neon AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Neon cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Passenger Cars -> Heater
Vehicle: 1995 Plymouth Neon Sport 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Plymouth Neon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Neon cars and light trucks from 1990+.
Disc Brakes -> Type 6-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Front -> Brake System Bleed -> Manual Bleed -> Pressure Bleed
Vehicle: 1996 Plymouth Neon Sport 2.0 L4 GAS
Bleeding the hydraulic brake system is necessary if air has entered the system. Symptoms can be noted by loss of brake operation, and/or a low or spongy brake pedal.
The hydraulic fluid is bled or flushed from the system through bleeder valves located on the calipers, wheel cylinders, and some master cylinders. Use only specified brake fluid when bleeding the system. Never reuse old brake fluid removed from the system.
Pressure Bleed
Pressure bleeding is recommended for all hydraulic brake systems. It is the fastest method because the master cylinder is automatically fed brake f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Neon AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Neon cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1996 Plymouth Neon Sport 2.0 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Neon AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Neon cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Plymouth Neon Sport 2.0 L4 GAS
- Remove cotter pin, nut lock, and spring washer from end of outer C/V joint stub axle.
- Loosen (but do not remove) stub axle-to-hub/bearing retaining nut. Loosen hub nut while vehicle is on floor with brakes applied. front hub and driveshaft are splined together and retained by hub nut.
- Raise and support vehicle on a frame contact-type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by first lifting bottom of caliper away from ste...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Neon AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth Neon cars and light trucks from 1990+.
Starter, Replace -> Automatic Transaxle -> Manual Transaxle
Vehicle: 2001 Plymouth Neon 2.0 L4 GAS
Automatic Transaxle
- Disconnect battery ground cable.
- Remove air cleaner resonator.
- Remove transmission control module mounting screws.
- Move transmission control module to provide access to top starter mounting bolt.
- Remove top bolt attaching starter to transmission housing.
- Raise and support vehicle.
- Remove battery positive cable nut from starter and remove cable.
- Disconnect push on solenoid connector. Unlock the red locking tab and compress lock to release the connector.
- Remove the bottom bolt attaching starter to transmission housing.
- Remove starter from vehicle.
- R...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Neon AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Neon cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Compass & Temperature Mirror -> Neon -> Compass Calibration -> Variance Setting
Vehicle: 1996 Plymouth Neon 2.0 L4 GAS
Compass Calibration
If the CAL indicator lights, the compass will need to be calibrated. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables. Proceed as follows:
- Depress and hold the Zone/Calibration (left reading lamp) button approximately 15 seconds unit the CAL symbol has illuminated and darkened.
- Drive the vehicle in two complete circles. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables.
- When the CAL indic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Neon AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Neon cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Plymouth Neon 2.0 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at thermostat housing using hose clamp pliers.
- Remove heater inlet hose from thermostat housing.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Neon AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Neon cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> A/C Compressor & Alternator Belt
Vehicle: 1996 Plymouth Neon Sport 2.0 L4 GAS
A/C Compressor & Alternator Belt
- Loosen T-Bolt locking nut and pivot bolt to remove and install belt and/or...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth Neon AUTOMOBILES
Component location diagrams for most Plymouth Neon cars and light trucks sold in the U.S. from 1990+.
Intake Manifold Diagram for 1996 Plymouth Neon Sport 2.0 L4 GAS Components on diagram: |
EGR Valve Diagram for 1997 Plymouth Neon 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Plymouth Neon AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth Neon cars and light trucks sold in the U.S.
1997 Plymouth Neon 2.0 L4 GAS Wiring Diagram Components on diagram: |
1995 Plymouth Neon Highline 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth Neon AUTOMOBILES
OEM TSB listings for most Plymouth Neon cars and light trucks sold in the U.S. from 1985+.
Document: OUTSIDE REARVIEW MIRROR GLASS REPLACEMENT Vehicle: 1998 Plymouth Neon 2.0 L4 GAS Auto Systems: |
Document: CREAK/RATTLE NOISE FROM FRONT FOOT WELL Vehicle: 1997 Plymouth Neon 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Neon AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Neon cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Neon cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Neon cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Neon cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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