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Plymouth Sundance CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+
Vacuum & Wiring Diagrams -> Passenger Cars -> Heater
Vehicle: 1993 Plymouth Sundance Duster 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 4-Kelsey-Hayes Single Pin Floating Caliper Disc Brake, Front -> OPERATION
Vehicle: 1991 Plymouth Sundance America 2.2 L4 GAS
The caliper assembly consists of a rotor, caliper, pad, and adapter,Fig. . The single piston caliper assembly floats through a rubber bushing on a single pin, threaded into the adapter. The bushing is inserted into the inboard portion of the caliper. Two machined abutments on the adapter, position and align the caliper fore and aft. The guide pin and bushing controls the movement of the caliper and the piston seal to assist in maintaining proper pad clearance.
This assembly has three anti-rattle clips. One is on top of the inboard pad, one clip is on the bott...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Sundance America 2.2 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1992 Plymouth Sundance America 2.5 L4 GAS
Inboard CV joints have stub shafts splined into differential side gears, or the intermediate shaft on the right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in CV joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Plymouth Sundance Duster 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator mounting bolts and separate alternator from mounting bracket.
- Remove B+ terminal nut, field terminal nuts, and ground wire harness hold down nuts. Remove wire connectors.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Air Bag Warning Lamp ->
Vehicle: 1994 Plymouth Sundance Duster 3.0 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Plymouth Sundance 2.2 L4 GAS
- Raise vehicle on hoist.
- Remove right front splash sh...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth Sundance AUTOMOBILES
Component location diagrams for most Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Plymouth Sundance AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth Sundance cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth Sundance AUTOMOBILES
OEM TSB listings for most Plymouth Sundance cars and light trucks sold in the U.S. from 1985+.
Document: TIRE LEAD/PULL - INFORMATION Vehicle: 1993 Plymouth Sundance 2.2 L4 GAS Symptoms: |
Document: INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Vehicle: 1994 Plymouth Sundance 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Sundance AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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