Plymouth Sundance REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Sundance CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Sundance car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Sundance automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Sundance vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+

Charging Valve Locations -> Domestic Passenger Cars -> 1992-93
Vehicle: 1992 Plymouth Sundance America 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting
Vehicle: 1994 Plymouth Sundance Duster 3.0 V6 GAS

Refer to "Troubleshooting," in "Disc Brak... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Sundance RS 2.5 L4 GAS

Normal ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Sundance cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1992 Plymouth Sundance America 2.2 L4 GAS

Inboard CV joints have stub shafts splined into differential side gears, or the intermediate shaft on the right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in CV joints.

  • Raise and support vehicle.
  • Remove tires and wheels.
  • Remove cotter pin, lock and spring washer, then hub nut and washer.
  • If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1990 Plymouth Sundance 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Remove heatshield clamp and heatshield, if equipped.
  • Loosen air pump tube at exhaust manifold and swivel tube bracket away from starter.
  • Remove battery cable at starter.
  • Disconnect solenoid lead...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1992 Plymouth Sundance Duster 3.0 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Plymouth Sundance 2.2 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube using hose clamp pliers.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator & Power Steering
Vehicle: 1994 Plymouth Sundance Duster 3.0 V6 GAS

Air Conditioning

  • Loosen adjusting locknut, then turn jack-screw, counterclockwise to reduce belt tension and remove belt.
  • When reinstalling belt, a...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Sundance AUTOMOBILES

Component location diagrams for most Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.

Steering Column Component Locations Diagram for 1993 Plymouth Sundance  2.2 L4 GASSteering Column Component Locations Diagram for 1993 Plymouth Sundance 2.2 L4 GAS

Components on diagram:
  • Multi Function Switch
  • Clockspring
  • Turn Signal Lever
  • Ignition Switch Connector
  • Airbag Clockspring Connector
  • Body Splices Diagram for 1993 Plymouth Sundance  2.5 L4 GASBody Splices Diagram for 1993 Plymouth Sundance 2.5 L4 GAS

    Components on diagram:
  • Splice Z-1
  • Splice 3-M1
  • Splice M-2-1
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Sundance PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Sundance AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Sundance cars and light trucks sold in the U.S.

    1991 Plymouth Sundance  2.5 L4 GAS Wiring Diagram1991 Plymouth Sundance 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Starter Motor
  • Neutral Start and Back-up Lamp Switch
  • Park Throttle Unlock
  • 1992 Plymouth Sundance RS 3.0 V6 GAS Wiring Diagram1992 Plymouth Sundance RS 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Vacuum Switch
  • Check Valve
  • Water Valve Actuator
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Sundance WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Sundance AUTOMOBILES

    OEM TSB listings for most Plymouth Sundance cars and light trucks sold in the U.S. from 1985+.

    Document: A/T SLIPS IN REVERSE AT LOW AMBIENT TEMP - 30TH/31TH
    Vehicle: 1989 Plymouth Sundance 2.2 L4 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: STEERING COLUMN NOISE - TURNING WHEEL SIDE TO SIDE
    Vehicle: 1991 Plymouth Sundance 2.5 L4 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Sundance TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Sundance AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Sundance SPECIFICATIONS DATA!

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