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Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Grand Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Grand Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Grand Voyager cars and light trucks from 1990+
Cooling Fans -> Light Trucks & Vans -> Component Replacement -> 2.5L Engine -> 4.0L Engine -> Caravan, Town & Country & Voyager -> Cherokee -> Cooling Fan -> Dakota & Durango -> Grand Cherokee
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 GAS
Cooling Fan
Caravan, Town & Country & Voyager
- Raise and support vehicle
- Remove radiator outlet hose from mounting clips on fan shroud.
- On models equipped with auxiliary transmission cooler, remove lower cooling line from mounting clip on fan shroud.
- On all models, lower vehicle, then remove air cleaner and ducting from throttle body and vehicle.
- Disconnect electrical connector for cooling fan, then remove attaching screw for coolant recovery system from crossmember.
- Disconnect upper radiator mounts from crossmember. ...
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BRAKE SERVICE PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Grand Voyager cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 GAS
Master Cylinder
Except Caravan, Town & Country & Voyager
- With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
- Disconnect brake lines at master cylinder.
- Remove ground wire from combination valve bracket.
- Remove master cylinder retaining nuts, Fig. .
- Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
- Remove master cylinder.
- Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Grand Voyager cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
Vehicle: 1997 Plymouth Grand Voyager SE 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Grand Voyager cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Grand Voyager 3.3 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth Grand Voyager cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Plymouth Grand Voyager 3.3 V6 FLEX
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical connectors from starter motor and remove star...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Plymouth Grand Voyager cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2000 Plymouth Grand Voyager 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1995 Plymouth Grand Voyager SE 3.0 V6 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Grand Voyager cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Grand Voyager AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth Grand Voyager AUTOMOBILES
Component location diagrams for most Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
 Fuel Tank Diagram for 1992 Plymouth Grand Voyager SE 3.0 V6 GASComponents on diagram: |
 Transaxle Component Locations Diagram for 1995 Plymouth Grand Voyager SE 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Plymouth Grand Voyager AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth Grand Voyager cars and light trucks sold in the U.S.
 2000 Plymouth Grand Voyager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Plymouth Grand Voyager 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth Grand Voyager AUTOMOBILES
OEM TSB listings for most Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS Auto Systems: |
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Document: INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Vehicle: 1997 Plymouth Grand Voyager 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Grand Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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