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1990 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM SERVICE -> ACCUMULATOR, REPLACE -> All Wheel Drive -> CONTROLLER, REPLACE -> DE-PRESSURIZING HYDRAULIC ACCUMULATOR -> FRONT -> Front Wheel Drive -> HYDRAULIC ASSEMBLY, REPLACE -> PROPORTIONING VALVES, REPLACE -> PUMP/MOTOR, REPLACE -> REAR -> WHEEL SPEED SENSOR, REPLACE
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
DE-PRESSURIZING HYDRAULIC ACCUMULATOR
The ABS pump/motor assembly will keep the hydraulic accumulator charged to a pressure between 1600-2000 psi anytime the ignition is in the ON position. The pump/motor cannot run if the ignition is off or either battery cable is disconnected.
The hydraulic accumulator should be depressurized before disassembling any portion of the hydraulic system.
- Turn ignition switch to the OFF position, or disconnect battery ground cable.
- Pump brake pedal a minimum of 40 times using approximately 50 pounds of pedal force. Pedal feel should change noticeab...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
Front
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
- Disconnect battery ground cable.
- Loosen air pump tube at exhaust manifold, then swivel tube away from starter.
- Disconnect all electrical connectors from st...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Plymouth Grand Voyager SE 3.3 V6 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1990 Plymouth Grand Voyager AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1990 Plymouth Grand Voyager SE 3.3 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR 1990 Plymouth Grand Voyager AUTOMOBILES
Component location diagrams for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
I/P Splices Diagram for 1990 Plymouth Grand Voyager LE 3.3 V6 GAS Components on diagram: |
I/P, Cowl & Steering Column Components Diagram for 1990 Plymouth Grand Voyager LE 3.3 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1990 Plymouth Grand Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S.
1990 Plymouth Grand Voyager LE 3.3 V6 GAS Wiring Diagram Components on diagram: |
1990 Plymouth Grand Voyager SE 3.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1990 Plymouth Grand Voyager AUTOMOBILES
OEM TSB listings for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS Auto Systems: |
Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1990 Plymouth Grand Voyager LE 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 Plymouth Grand Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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