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1997 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Grand Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Grand Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Compressor Service -> Model 10PA17 & 10PA17C Compressors -> Compressor Clutch, Replace -> Inspection -> Installation -> Removal
Vehicle: 1997 Plymouth Grand Voyager 2.4 L4 GAS
Removal
Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to recover A/C refrigerant.
- Using a suitable band type oil filter wrench to prevent clutch plate rotation, remove compressor shaft bolt, Fig. .
- Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
- Remove pulley retaining ring using snap ring tool No. C-4574, or equivalent, then slide pulley off compressor. Do not pry on clutch plate or pulley.
- Remove clutch coil wire br...
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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 1997 Plymouth Grand Voyager 3.0 V6 GAS
Master Cylinder/Power Booster Test
- Start engine and inspect booster vacuum hose connections for leaks.
- Stop engine and shift transmission into neutral.
- Pump brake pedal until all vacuum reserve in booster is depleted.
- Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
- Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
- If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
- If p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1997 Plymouth Grand Voyager 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Grand Voyager SE 2.4 L4 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1997 Plymouth Grand Voyager SE 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical connectors from starte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1997 Plymouth Grand Voyager SE 3.3 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Plymouth Grand Voyager 3.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Plymouth Grand Voyager SE 3.0 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Grand Voyager AUTOMOBILES
Component location diagrams for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
 Grounds Diagram for 1997 Plymouth Grand Voyager SE 3.3 V6 GASComponents on diagram: |
 Instrument Panel Diagram for 1997 Plymouth Grand Voyager SE 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1997 Plymouth Grand Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S.
 1997 Plymouth Grand Voyager 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 1997 Plymouth Grand Voyager SE 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Grand Voyager AUTOMOBILES
OEM TSB listings for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1997 Plymouth Grand Voyager SE 3.0 V6 GAS Symptoms: |
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1997 Plymouth Grand Voyager SE 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Grand Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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