1997 Plymouth Grand Voyager Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1997 Plymouth Grand Voyager

  • 1997 Plymouth Grand Voyager SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1997 Plymouth Grand Voyager SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1997 Plymouth Grand Voyager SE 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 1997 Plymouth Grand Voyager 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1997 Plymouth Grand Voyager 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1997 Plymouth Grand Voyager 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B

BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 1997 Plymouth Grand Voyager SE 2.4 L4 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1997-2000 -> 2001 -> ABS Relays -> Adjustments -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Fluid Level -> Front Wheel Speed Sensor -> FWD -> Hydraulic Control Unit (HCU) -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 1997 Plymouth Grand Voyager 2.4 L4 GAS

Brake System Bleed

The base brake system must be bled anytime air is permitted to enter the hydraulic system. However, anti-lock brake system components should only be bled if the hydraulic control unit has been removed or if there is reason to believe that air has entered the unit. The ABS portion of the braking system must be bled separately. Under most circumstances, only the base brake system will require bleeding. If the anti-lock brake system must be bled, proceed as follows:

  • Ensure all brake system components are installed and all hydraulic lines are connected securely.
  • Conne...

CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Grand Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> 1997-2000 -> 2001 -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 1997 Plymouth Grand Voyager SE 3.3 V6 GAS

Height Sensing Proportioning Valve

1997-2000
  • Raise and support vehicle, allowing rear suspension to hang free.
  • Remove rear wheel and tire assemblies.
  • Using an appropriate jack, support rear axle.
  • Disconnect track bar from rear axle, then the shock absorbers.
  • Loosen, but do not remove, both leaf spring to front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator, Fig. .
  • Ensure hooked end of actuator is properly seated in clip on valve lever and clip is properly positioned on lever of valve.
  • Pull housing of valve actuator toward spring hanger until lever on valve bottoms on body of va...

CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Grand Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 1997 Plymouth Grand Voyager 3.0 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts, Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...

CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Grand Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1997 Plymouth Grand Voyager 2.4 L4 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...

CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Grand Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Grand Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1997 Plymouth Grand Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 1997 Plymouth Grand Voyager SE 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts, Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...

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