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1996 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1996 Plymouth Grand Voyager SE 2.4 L4 GAS
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
Vehicle: 1996 Plymouth Grand Voyager SE 3.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Plymouth Grand Voyager SE 3.3 V6 GAS
- Raise and support vehicle.
- Remove right and left inner halfshaft attaching bolts.
- Support inner halfshaft with suitable wire or equivalent. Do not allow halfshafts to hang unsupported.
- Remove rear side propeller shaft attaching bolts.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove viscous coupling attaching nut, then slide viscous coupling from rear drive line assembly.
- Disconnect vacuum lines and electrical connector...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Plymouth Grand Voyager SE 3.3 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Loosen but do not remove nut on alternator support bracket at exhaust manifold.
- Remove alternator, tensioner, power steering bracket bolt, then tensioner stud nut and tensioner.
- Remove alternator mounting bolts, then power steering reservoir from alternator mounting bracket and position aside. Do not remove power steering...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1996 Plymouth Grand Voyager 2.4 L4 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Plymouth Grand Voyager 2.4 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Dra...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 1996 Plymouth Grand Voyager 2.4 L4 GAS
Alternator & A/C Compressor Belt
- Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
- Remove the drive belt.
- Reverse procedure to install, noting the following:
- Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
- Torque alte...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Plymouth Grand Voyager AUTOMOBILES
Component location diagrams for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
Body Component Locations Diagram for 1996 Plymouth Grand Voyager SE 3.0 V6 GAS Components on diagram: |
Throttle Body Components Diagram for 1996 Plymouth Grand Voyager 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Plymouth Grand Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S.
1996 Plymouth Grand Voyager 3.0 V6 GAS Wiring Diagram Components on diagram: |
1996 Plymouth Grand Voyager 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Plymouth Grand Voyager AUTOMOBILES
OEM TSB listings for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.
Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1996 Plymouth Grand Voyager SE 3.0 V6 GAS Symptoms: |
Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1996 Plymouth Grand Voyager SE 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Plymouth Grand Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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