1991 Subaru XT6 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, POWER BRAKE UNITS -> BRAKE BOOSTER SERVICE
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

The brake booster is not s...

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, HYDRAULIC BRAKE SYSTEMS -> TROUBLESHOOTING
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

Refer to Fig. when troub...

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, DISC BRAKES -> CALIPER REPLACEMENT -> FRONT -> REAR
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

FRONT

Refer to Figs. through when performing the following procedure.

  • Raise and support vehicle.
  • Remove front wheels.
  • Disconnect brake hose from caliper. Plug hose to prevent fluid leakage.
  • On all except Justy, Legacy and SVX, remove outer parking brake cable clip and disconnect cable.
  • On all except Justy with 12 inch wheels, remove caliper lockpin, rotate caliper on guide pin, then remove caliper.
  • On Justy with 12 inch wheels, remove caliper to support retaining bolts, then the boot protector and caliper.
  • On all models, rev...

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, POWER BRAKE UNITS -> DIAGNOSIS & TESTING
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

Perform this procedure with the parking brakes applied.

  • Start engine, then stop after one or two minutes of running time.
  • Depress brake pedal several times with normal force.
  • If pedal travel decreases the more times the brake pedal is depressed, the ...

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> ABS HYDRAULIC UNIT -> ELECTRONIC CONTROL UNIT -> Except SVX Models -> FRONT SENSORS -> INSPECTION -> REAR SENSORS -> REPLACEMENT -> SVX Models
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

FRONT SENSORS

  • Disconnect front speed sensor located in engine compartment, then remove bolts which secure harness to bracket. Do not to damage pole piece located at tip of sensor during removal.
  • Remove disc brake caliper and rotor from housing.
  • Remove front driveshaft, housing, then hub assembly.
  • Remove tone wheel while removing hub from housing and assembly. Refer to Fig. .
  • Reverse procedure to install, noting the following:
    • Place a feeler gauge between speed sensors pole piece and tone wheels tooth face, on except SVX models, adjust clearance between .039-.059 inch. On SVX mod...

CLICK HERE TO GET FULL ACCESS TO 1991 Subaru XT6 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Subaru XT6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Subaru XT6 cars and light trucks from 1990+.

SUBARU, ANTI-LOCK BRAKES -> SYSTEM BLEEDING -> 1990-91 MODELS -> 1992 EXCEPT SVX MODELS -> SVX MODELS
Vehicle: 1991 Subaru XT6 2.7 H6 GAS

1990-91 MODELS

  • Bleed air from brake lines of primary side as if you were changing a master cylinder.
  • Bleed air from secondary side by replacing cone screw with a bleeder Fig. .
  • Depress brake pedal and intermittently apply AV signal to magnet valve. Do not apply signal for more than five seconds.
  • Release pedal at end of stroke. Repeat until air disappears, then repeat normal bleeding operations. Bleed air from other secondary circuits following above procedure.
  • To produce a AV signal disconnect terminals from battery, then hydraulic connectors 2P and 12P, Refer to Fig. .
  • Connect 12P hy...

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