1991 Volkswagen Corrado Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Volkswagen Corrado

  • 1991 Volkswagen Corrado 1.8 L4 GAS, CC:1780, Fuel Injection, Engine VIN:, Desg:B
  • 1991 Volkswagen Corrado 1.8 L4 GAS, CC:1780, Fuel Injection, Engine VIN:, Desg:C

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

POWER BRAKE UNITS -> POWER BRAKE UNIT SERVICE -> BRAKE BOOSTER, CHECK -> BRAKE BOOSTER, REPLACE -> EXCEPT FOX -> FOX
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

BRAKE BOOSTER, REPLACE

EXCEPT FOX
  • Remove master cylinder as previously described.
  • Disconnect vacuum line(s) from booster.
  • Remove brake booster attaching bolts.
  • Disconnect booster pushrod from brake pedal.
  • Reverse procedure to install.
FOX
  • Disconnect vacuum line(s) from booster.
  • Remove brake booster attaching ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> CONTROL UNIT -> HYDRAULIC MODULATOR -> Jetta -> Passat
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

Prior to servicing the ABS system, always turn the ignition off, disconnect battery negative cable, and reduce pressure in the reservoir by pressing the brake pedal at least 25-35 times. The reduction in pressure can be felt when pedal effort increases. Serious injury may result if the system is serviced without reducing pressure.

The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle. ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DRUM BRAKES -> Type 1 -> ADJUSTMENTS -> EXCEPT GOLF, GTI & JETTA MODELS -> GOLF, GTI & JETTA MODELS -> PARKING BRAKE CABLE
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

PARKING BRAKE CABLE

EXCEPT GOLF, GTI & JETTA MODELS
  • On Fox models, remove heat deflector plate.
  • On all models, apply brake pedal firmly once, then pull parking brake lever to second tooth.
  • Tighten adjusting nuts until neither rear wheel can be turned by hand.
  • Release parking brake and ensure that wheels rotate fre...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE PAD SERVICE
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

  • Raise and support vehicle, then remove rear wheels.
  • Disconnect parking cables from caliper.
  • On Corrado and Passat models, remove mounting bolts, then the caliper.
  • On GTI 16V, Jetta Carat & Jetta GLI 16V,remove upper mounting bolt, then swing caliper downward.
  • Remove brake pads.
  • On Corrado and Passat models, screw piston into housing using caliper tool 3131 or equivalent by turning clockwise while pushing in firmly. Always remove some brake fluid from master cylinder reservoir prior to installing new pads. When caliper piston is pushed back, fluid is forced out of caliper and into r...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> CALIPER SERVICE -> OVERHAUL
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

OVERHAUL

Refer to Fig. when overhauling caliper.

  • Secure caliper in a suitable soft-jawed vise, then remove piston from bore by turning counterclockwise with a 12 mm allen wrench on Corrado and Passat models or caliper tool 3131 or equivalent on models except Corrado and Passat.
  • Pry piston seals from groove, being careful...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE CALIPER PRE-BLEEDING
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

  • Place caliper so that piston bore is facing down.
  • Open bleeder valve, then connect a ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

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