1991 Volkswagen Corrado Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Volkswagen Corrado

  • 1991 Volkswagen Corrado 1.8 L4 GAS, CC:1780, Fuel Injection, Engine VIN:, Desg:B
  • 1991 Volkswagen Corrado 1.8 L4 GAS, CC:1780, Fuel Injection, Engine VIN:, Desg:C

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM -> BRAKE BLEEDING -> Except Fox -> Fox -> Front -> MODELS LESS ANTI-LOCK BRAKES -> MODELS w/ANTI-LOCK BRAKES -> Rear
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

MODELS LESS ANTI-LOCK BRAKES

Fox

To bleed brake system, use bottle with a transparent hose attached so that brake fluid can be checked for air bubbles.

  • Ensure that engine is Off, then disconnect vacuum hose/check valve from brake booster.
  • Push lever on brake pressure regulator in direction of rear axle.
  • On all models, bleed brakes in following sequence:
    • Right rear wheel cylinder, left rear wheel cylinder, right front caliper, then left front caliper.
    • After bleeding, fill reservoir to maximum mark.
  • Reconnect vacuum hose/check valve to brake booster.
Except Fox

To bleed brake system, use bot...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DRUM BRAKES -> Type 1 -> ADJUSTMENTS -> EXCEPT GOLF, GTI & JETTA MODELS -> GOLF, GTI & JETTA MODELS -> PARKING BRAKE CABLE
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

PARKING BRAKE CABLE

EXCEPT GOLF, GTI & JETTA MODELS
  • On Fox models, remove heat deflector plate.
  • On all models, apply brake pedal firmly once, then pull parking brake lever to second tooth.
  • Tighten adjusting nuts until neither rear wheel can be turned by hand.
  • Release parking brake and ensure that wheels rotate fre...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> CONTROL UNIT -> HYDRAULIC MODULATOR -> Jetta -> Passat
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

Prior to servicing the ABS system, always turn the ignition off, disconnect battery negative cable, and reduce pressure in the reservoir by pressing the brake pedal at least 25-35 times. The reduction in pressure can be felt when pedal effort increases. Serious injury may result if the system is serviced without reducing pressure.

The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle. ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE CALIPER PRE-BLEEDING
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

  • Place caliper so that piston bore is facing down.
  • Open bleeder valve, then connect a ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DRUM BRAKES -> Type 1 -> BRAKE SERVICE -> SHOES, REPLACE -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

Refer to Fig. for Exploded view of brake assembly.

SHOES, REPLACE

Failure to follow described procedures may lead to a reduction in parking brake efficiency.

  • On Fox models, remove heat deflector plate, then disconnect parking brake cable from compensator bar.
  • On all models, remove one wheel bolt, then push adjusting wedge upwards with a suitable screwdriver through wheel bolt hole to back off brake shoes.
  • Reinstall wheel bolt and tighten to specifications, then remove grease cap with VW 637/2 or equivalent.
  • Remove cotter pin and axle nut, then pull off brake drum.
  • Remove spring r...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Corrado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Corrado cars and light trucks from 1990+.

DRUM BRAKES -> Type 1 -> BRAKE SERVICE -> SHOES, REPLACE -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Volkswagen Corrado 1.8 L4 GAS

Refer to Fig. for Exploded view of brake assembly.

SHOES, REPLACE

Failure to follow described procedures may lead to a reduction in parking brake efficiency.

  • On Fox models, remove heat deflector plate, then disconnect parking brake cable from compensator bar.
  • On all models, remove one wheel bolt, then push adjusting wedge upwards with a suitable screwdriver through wheel bolt hole to back off brake shoes.
  • Reinstall wheel bolt and tighten to specifications, then remove grease cap with VW 637/2 or equivalent.
  • Remove cotter pin and axle nut, then pull off brake drum.
  • Remove spring r...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Corrado BRAKE SERVICE PROCEDURES

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