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Volkswagen CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Control Assembly, Replace -> Cabrio -> Climatronic Climate Control -> Climatronic Digital Climate Control -> Eurovan -> Front Heater & A/C Control -> Golf, GTI & Jetta -> Manual Climate Control -> New Beetle -> Passat -> Rear Heater Or A/C Control
Vehicle: 2001 Volkswagen Passat 1.8 L4 GAS
Cabrio
- Pry out control assembly cover using a suitable tool.
- Remove instrument panel trim insert retaining screws, then the trim insert.
- Pull control assembly from instrument panel, then disconnect control cables, electrical connector and vacuum hoses as required.
- Reverse procedure to install. Refer to "Control Cable, Replace" for adjustment procedures.
Golf, GTI & Jetta
Climatronic Climate Control
- Remove control head trim panel using a suitable screwdriver.
- Remove control head attaching screws.
- Pull control...
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BRAKE SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Drum Brakes -> Tightening Specifications
Vehicle: 2003 Volkswagen Passat 1.8 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Component Locations -> 1985-06 Beetle, Cabrio, Corrado, EuroVan, Fox, Golf, GTI, Jetta, Passat (Less 2.8L V6), 1982-88 Quantum, 1980-91 Vanagon & 1989-92 Cabriolet w/Gasoline Engines
Vehicle: 1996 Volkswagen Golf GTI 2.0 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Volkswagen Golf TDI 1.9 L4 DIESEL
- With vehicle on ground, remove drive axle retaining nut from wheel assembly.
- Raise and support vehicle, then remove wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2007 Volkswagen Passat 3.6 3.6 V6 GAS
Refer to Fig. for system wi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Volkswagen Jetta GLS 1.8 L4 GAS
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt, using a suitable removal tool.
- Remove alternator mounting bolts, then the alternator.
- Remove serpen...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 2005-09 GLI, GTI, Jetta, 2006-09 Passat, Rabbit, 2007-09 Eos & 2009 Tiguan
Vehicle: 2006 Volkswagen Passat 2.0T 2.0 L4 GAS
On 2005-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 mi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Anti-Lock Brake System (ABS) Warning Lamp ->
Vehicle: 2003 Volkswagen Passat 4 Motion 2.8 V6 GAS
The anti-lock warning lamp is used to warn of an ABS fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diag...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
- Drain coolant into suitable container, then remove front bumper.
- Pull quick coupler off radiator.
- Disconnect thermo switch and cooling fan electrical connectors.
- Remove one bolt on each longitudinal member, then install suitable guide rods tool.
- Remove remaining bol...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
- Put lock carrier into service position.
- Mark direction of engine rotation on belt.
- Slacken belt by tur...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen AUTOMOBILES
Component location diagrams for most Volkswagen cars and light trucks sold in the U.S. from 1990+.
 Igniter for Belt Tensioner, Passenger's Side Diagram for 2004 Volkswagen Touareg 4.2 V8 GASComponents on diagram: |
 Connector T-10m Diagram for 2001 Volkswagen Jetta TDI 1.9 L4 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen cars and light trucks sold in the U.S.
 2008 Volkswagen Touareg 4.2 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Volkswagen Jetta GL 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen AUTOMOBILES
OEM TSB listings for most Volkswagen cars and light trucks sold in the U.S. from 1985+.
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Document: ENGINE REPLACEMENT, CHECKING FOR DEBRIS LODGED IN TRANSFERRED ASSEMBLIES - REVISED Vehicle: 2008 Volkswagen R32 3.2 V6 GAS Auto Systems: |
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Document: SPEC TOOL - VAG 1466 TROUBLESHOOTING GUIDE AVAILABLE Vehicle: 1990 Volkswagen Cabriolet 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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