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Volkswagen CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1998 Volkswagen Golf 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Disc Brakes -> Teves/Ate Single Piston w/Dual Mounting Bolts, Front -> Tightening Specifications
Vehicle: 1998 Volkswagen Jetta TDI 1.9 L4 DIESEL
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 2001 Volkswagen Passat 1.8 L4 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> With CV Joint and Triple Roller Joint -> With Triple Roller Joint
Vehicle: 2005 Volkswagen Beetle 2.0 L4 GAS
With CV Joint and Triple Roller Joint
Wheel bearing must not be burdened while 12 point nut is loose.
If wheel bearing is burdened by weight of vehicle, wheel bearing will be pre-damaged. This will diminish wheel bearing service life.
If it should be necessary to move a vehicle whose drive axle has been removed, before doing so install an outer joint in place of drive axle and tighten it to 11 ft. lbs., or else wheel bearing will be damaged.
- Lift vehicle enough that front axle is no longer burdened.
- Remove 12 point nut.
- Raise and support vehicle.
- Remove wheel.
- Remove sound insula...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Volkswagen Routan S 3.8 V6 GAS
Refer to Figs. through for ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Volkswagen Jetta GLS 1.8 L4 GAS
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt, using a suitable removal tool.
- Remove alternator mounting bolts, then the alternator.
- Remove serpen...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 1993 Volkswagen Jetta 1.8 L4 GAS
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Service Reminder Indicator Lamp -> 1993-2006 Golf
Vehicle: 1995 Volkswagen Golf III Sport 2.0 L4 GAS
The Service Reminder Indicator (SRI) alerts the driver when a vehicle service is needed. The system uses a hard permanent type memory which will not erase if the battery is disconnected.
This reminder appears in the odometer display window. When the ignition is turned on, the following displays will appear for about 3 seconds: IN 00, no service required; OEL, 7500 miles/6 month engine oil change; IN 01, 15,000 miles/12 month maintenance and inspection; IN 02, 30,000 miles/24 month maintenance and inspection.
After required procedures are completed, reset the SRI displays to those o...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Volkswagen Golf GTI 8-VALVE 1.8 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Volkswagen Beetle 2.0 L4 GAS
- Loosen power steering pump adjustment bolts, then remove Belt.
- Mark running direction of serpentine drive belt if it is to be reused.
- Insert suitable tens...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen AUTOMOBILES
Component location diagrams for most Volkswagen cars and light trucks sold in the U.S. from 1990+.
Fresh Air Recirculating Flap Location Diagram for 1995 Volkswagen Golf GL 2.0 L4 GASComponents on diagram: |
Secondary Air Injection Pump Relay Diagram for 2005 Volkswagen Jetta 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen cars and light trucks sold in the U.S.
2008 Volkswagen GTI 2.0 L4 GAS Wiring DiagramComponents on diagram: |
1992 Volkswagen Jetta GL 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen AUTOMOBILES
OEM TSB listings for most Volkswagen cars and light trucks sold in the U.S. from 1985+.
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Document: FRONT PASSENGER AIRBAG - NEW - S/M REV Vehicle: 1997 Volkswagen Cabrio 2.0 L4 GAS Auto Systems: |
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Document: TESTER (SENSOR) - USAGE WITH TEMP SENSITIVE PARTS Vehicle: 1985 Volkswagen Quantum GL Custom 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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Fresh Air Recirculating Flap Location Diagram for 1995 Volkswagen Golf GL 2.0 L4 GAS
Secondary Air Injection Pump Relay Diagram for 2005 Volkswagen Jetta 2.0 L4 GAS
2008 Volkswagen GTI 2.0 L4 GAS Wiring Diagram
1992 Volkswagen Jetta GL 1.8 L4 GAS Wiring Diagram
