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Volkswagen Golf CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Golf car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Golf automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Cooling System Bleed -> 1999-2000 Golf & Jetta -> Cabrio & 1998 Golf & Jetta -> Eurovan -> New Beetle -> Passat
Vehicle: 1999 Volkswagen Golf Wolfsburg Edition 2.0 L4 GAS
Cabrio & 1998 Golf & Jetta
- Disconnect thermo-time switch connector and remove thermo-time switch, then fully open heater valve.
- Add coolant to expansion tank until coolant flows from thermo-time switch opening, then install and connect thermo-time switch.
- Fill coolant expansion tank to MAX mark, then install expansion tank cap.
- Run engine until cooling fan comes on, then check coolant level.
- Coolant level should be at or slightly above MAX mark with engine at normal operating temperature, and between Min and Max. marks with engine cold. ...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Cabrio & Golf III, GTI & Jetta III w/1.9L & 2.0L Engines -> Cabriolet & Fox -> Eurovan -> Parking Brake Cable
Vehicle: 1993 Volkswagen Golf GTI 2.0 L4 GAS
Parking Brake Cable
Cabriolet & Fox
- On Fox models, remove heat deflector plate.
- On all models, apply brake pedal firmly once, then pull parking brake lever to second tooth.
- Tighten adjusting nuts until neither rear wheel can be turned by hand.
- Release parking brake and ensure wheels rotate freely, then tighten lock nuts.
- On Fox models, install heat deflector plate.
Cabrio & Golf III, GTI & Jetta III w/1.9L & 2.0L Engines
- Apply brake pedal firmly once, then pull parking brake lever to fourth tooth.
- Tighten adjus...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Component Locations -> 1985-06 Beetle, Cabrio, Corrado, EuroVan, Fox, Golf, GTI, Jetta, Passat (Less 2.8L V6), 1982-88 Quantum, 1980-91 Vanagon & 1989-92 Cabriolet w/Gasoline Engines
Vehicle: 2002 Volkswagen Golf 2.0 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2001 Volkswagen Golf 1.8 L4 GAS
- Remove drive axle retaining nut while vehicle is still on ground.
- Raise and support vehicle, then remove tire and wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm. Discard bolts.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable puller tool onto hub assembly and press axle shaft out of hub. Do not flex CV or tripod joints more than 25° from their original angles.
- On models equipped with automatic transaxle,remove pendulum support mounting bolts, Fig. .
- Push engine and tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Volkswagen Golf 1.9 L4 DIESEL
- Disconnect battery ground cable at battery.
- Raise and support vehicle.
- Remove middle lower engine cover.
- Remove right lower engine cover.
- Remove upper engine cover.
- Mark running direction of drive belt.
- Relieve tension on drive belt and remove belt.
- Remove elec...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 1999 Volkswagen Golf GTI 2.0 L4 GAS
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Anti-Lock Brake System (ABS) Warning Lamp ->
Vehicle: 1995 Volkswagen Golf III City 2.0 L4 GAS
The anti-lock warning lamp is used to warn of an ABS fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diag...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Volkswagen Golf GTI 8-VALVE 1.8 L4 GAS
- Drain coolant into a suitable container.
- Remove front bumper.
- Disconnect coolant hoses from radiator.
- Disconnect harness connectors from coolant fan control, thermal switch an...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Volkswagen Golf GTI 2.0 L4 GAS
- Raise and support vehicle.
- Remove right sound insulation panel.
- Remove engine cover.
- Mark direction of rotation of drive belt with chalk or felt pen if belt is to be ...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Golf AUTOMOBILES
Component location diagrams for most Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
 Fresh Air Intake Duct Temperature Sensor Diagram for 2004 Volkswagen Golf 1.9 L4 DIESELComponents on diagram: |
 Threaded Connection 1 on the Relay Plate Diagram for 2006 Volkswagen Golf GLS 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Golf AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Golf cars and light trucks sold in the U.S.
 2005 Volkswagen Golf 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1995 Volkswagen Golf III City 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Golf AUTOMOBILES
OEM TSB listings for most Volkswagen Golf cars and light trucks sold in the U.S. from 1985+.
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Document: KNOCK/VIBRATE - SHIFT LEVER - 02A/02C Vehicle: 1991 Volkswagen Golf GL 1.8 L4 GAS Symptoms: |
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Document: EXTERIOR DOOR LOCKS FREEZE - REV Vehicle: 1996 Volkswagen Golf GTI VR6 2.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Golf AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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